Top-mounted disperser for high-viscosity products
Achieve rapid, uniform dispersion of ultra-high viscosity materials with this top-mounted disperser, expertly designed for efficient integration into continuous production lines.
Mixes and Disperses High-Viscosity Products
The Top-Mounted KREIS-DISSOLVER® from NIEMANN is an engineered-to-order dispersing dissolver designed for processing high-viscosity products across multiple industries. Built with a height-adjustable toothed disc, this equipment integrates seamlessly into automated production lines via modern frequency converter technology. It handles batch sizes from 300 to 19,500 kg with driving powers ranging from 22 to 315 kW.
Ideal for producing architectural paints, automotive clearcoats, and epoxy adhesives, this system efficiently mixes and disperses under a controlled process that achieves finenesses below 5µm in dispersion times of 10 to 15 minutes. Compatible with dense materials, it supports easy integration with upstream mixing and downstream fine grinding processes.
The KREIS-DISSOLVER® offers enhanced energy efficiency through a frequency converter system, while ensuring operational safety with its ATEX-certified options for hazardous environments. With stainless steel construction available for mixing containers and comprehensive PC/PLC control options, it meets stringent industry standards for quality and compliance. Optional features include vacuum execution, advanced cleaning systems, and temperature control, providing tailored solutions for your specific production challenges.
Benefits
- Streamlines production with rapid processing times, achieving finenesses below 5µm in minutes.
- Enhances efficiency and reduces energy costs with advanced frequency converter technology.
- Tailors to versatile production needs with customizable batch sizes and power options.
- Ensures safety and regulatory compliance with ATEX-certified systems for hazardous areas.
- Facilitates seamless cleaning and maintenance through advanced cleaning technology and integrated temperature control.
- Applications
- Pigment pastes,Sealants,Pvc-pastes,Casting compounds,Printing inks,Coatings,Plasters,Floor coverings,Cosmetic products,Adhesives,Fillers,Composite materials,Paints
- End products
- Moisturizing creams,Acrylic plasters,Epoxy casting resins,Lip gloss,Silicone sealants,Carbon fiber composites,Automotive clearcoats,Screen printing inks,Offset printing inks,Titanium dioxide pigment pastes,Architectural wall paints,Vinyl flooring adhesives,Decorative floor coatings,Epoxy adhesives,Wall joint fillers
- Steps before
- Grinding,Mixing,Weighing,Dispersion
- Steps after
- Cooling,Heating,Packaging,Quality Control
- Input ingredients
- middle to high viscous products,ultra high-viscous and thixotrope products,highly-concentrated initial dispersion quantity,paints,coatings,plasters,printing inks,pigment pastes,adhesives,fillers,sealants,PVC-pastes,floor coverings,casting compounds,composite materials,cosmetic products
- Output ingredients
- finenesses < 5µm
- Market info
- Wilhelm Niemann is renowned for manufacturing high-quality dispersing machines and mixers used in the paint and varnish industry, delivering engineered-to-order solutions with a strong reputation for innovation, reliability, and precision.
- Viscosity Processing Range
- up to 1,000,000 mPas
- Batch Size
- 300 - 19,500 kg
- Driving Power Range
- 22 to 315 kW
- Rotation Speed
- 40 - 1650 1/min
- Dispersion Time
- 10 - 15 min
- Possible Finenesses
- < 5µm
- Automation
- Frequency Converter Technology
- Batch Control
- KD-BATCH-CONTROL®
- ATEX Certification
- Ex II 2 G/D c IIB T3
- Temperature Control
- Cooling/Heating with Double Casing or Half-pipe Coil Jackets
- Material Execution
- Stainless Steel
- Cleaning Method
- High Pressure Cleaning System
- Viscosity-dependent Speed Control
- Yes
- Recipe Controlled Semi and Fully Automatic Control
- PC/PLC
- Batch vs. continuous operation
- Batch
- Automation level
- Recipe controlled semi and fully automatic
- Cleaning method
- Vacuum execution / Cleaning nozzles for medium or low pressure
- Energy efficiency
- Using modern frequency converter technology
- Dispersion time
- 10 - 15 min
- Density/particle size
- 0.5–2.5 g/cm³
- Container size
- 300–19,500 kg
- Heat sensitivity
- Temperature measurement and control
- Material Type
- Paints,coatings,plasters,inks
- ATEX according to protective system Ex II 2 G c IIB T3
- Category 2G (zone 1)
- ATEX according to protective system Ex II 2/- D c IIB T3
- Category 2D (zone 21)
- Closed system
- Yes
- Height-adjustable toothed disc
- Yes
- Built into steel platform or ceiling
- Yes
- Machine footprint
- N/A
- Batch size
- 300 - 19500 kgs
- Driving power
- 22 to 315 kW
- Rotation speed
- 40 - 1650 1/min
- Batch sitzes
- 300 - 19500 kgs
- Control panel type
- NIEMANN KD-TOUCH 16
- Customization Option
- Height-adjustable toothed disc
- Built into structure
- Steel platform or ceiling