Pressure drum filter for ultra fine-grained products

When traditional filtration methods fall short, ensure ultra-fine product separation with high-pressure capabilities, effortlessly handling toxic materials under inert conditions.

Processes High-Pressure Filtration and Cake Formation

The Krauss-Maffei pressure drum filter TDF is engineered by ANDRITZ to deliver precise filtration and cake processing in demanding industrial settings. Designed for high-pressure and high-temperature operations, this equipment excels in continuous cake formation, washing, and demoisturizing, effectively handling everything from chemical intermediates to mineral concentrates.

What sets the TDF apart is its closed design, which allows inert gas processing for applications involving toxic materials, enhancing safety and product quality. Operating under pressures up to 10 bar and temperatures up to 200 °C, it caters to a variety of industries, including chemicals, pharmaceuticals, mining, and food processing, with end products ranging from melamine powder to instant coffee.

The filter features a segmented drum encased in a pressure vessel, rotating at up to 6 rpm to ensure uniform cake formation. It integrates seamlessly into existing production lines with its comprehensive filtration zones—cake formation, washing, demoisturizing, and discharge—all optimized for efficiency. With a filtration capacity of 1,000-10,000 l/m²h and solids throughput up to 9,000 kg/m²h, it supports high-volume demands while reducing residual cake moisture.

Maintenance is streamlined with its accessible design and wear-resistant discharge system, minimizing downtime. The TDF is also adaptable, featuring customizable differential pressures for each filtration zone to suit specific process requirements. For enhanced integration, it utilizes a rotary valve to balance pressure disparities with adjacent process steps, ensuring smooth and efficient operation throughout the line.

Benefits

  • Achieves high flow rates with low residual moisture for superior product quality.
  • Lowers operational costs with reduced energy consumption and fewer spare parts.
  • Enhances safety and product integrity with closed design for inert gas processing.
  • Minimizes maintenance time with easy access and wear-resistant components.
  • Adapts to diverse processing needs with customizable filtration pressure zones.

General


Applications
Chemicals,Food,Proteins,Minerals,Coffee,Iron ore,Starch,Mining,Coal preparation,Plastic intermediates,Dyestuff,Pharmaceuticals
End products
Iron concentrate,Iron pellets,Polyethylene terephthalate,Corn starch,Melamine powder,Titanium dioxide,Bisphenol a,Synthetic dyes,Coking coal,Pharmaceutical compounds,Instant coffee,Paint pigments,Purified terephthalic acid,Whey protein
Steps before
Slurry preparation,Homogeneous mixing,Suspension feeding
Steps after
Filtrate drainage,Cake washing,Demoisturizing,Discharge,Filtrate separation
Input ingredients
fine-grained products,ultra fine-grained products,suspensions,chemical intermediates,plastic intermediates,dyestuff,beneficiation pigments,pharmaceuticals,starch,proteins,coffee,coal,iron ore
Output ingredients
filtered solids,filtrate,filter cake
Market info
ANDRITZ is known for its expertise in supplying industrial ETO equipment and services, specializing in sectors like pulp and paper, hydropower, and metals. It has a strong reputation for innovation and engineering excellence.

Technical Specifications


Filtration capacity
1,000-10,000 l/m²h
Solids throughput
up to 9,000 kg/m²h
Pressure operation
up to 10 bar
Operating temperature
up to 200 °C
Average particle size
1-300 µm
Drum diameter
920-2,620 mm
Drum width
250-5,000 mm
Number of cells
20-24
Weight (without product)
6.35-51.0 t
Weight (with product)
6.53-56.5 t
Filter area
0.72-41.0 m²

Operating Characteristics


Working mechanism
Pressure drum filter
Integrated steps
Cake formation,washing,drying,discharge
Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
CIP/SIP
CIP water jets or bubbles
Changeover time
N/A
Energy efficiency
Lower specific energy consumption
Cleaning method
CIP
Handling of toxic products
Inert gas processing

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
3,200-4,550 mm x 2,300 mm
Drum diameter
920-2,620 mm
Drum width
250-5,000 mm
Weight (without product)
6.35-51.0 t
Weight (with product)
6.53-56.5 t
Discharge method
Scraper,roller
Number of cells
20-24

Custom Options


Discharge method
Scraper,roller
Control panel type
PLC-controlled