Industrial mixing dissolver for medium to large batches
Achieve precise mixing and dispersion of medium to large batch formulations, ensuring consistent quality across various complex material compositions in high-demand production environments.
Processes High-Viscosity Materials Efficiently
The DISPERMAT® SC4 dissolver from VMA-GETZMANN excels in processing high-viscosity materials for industries such as agrochemicals, automotive paints, and pharmaceuticals. Using a robust dispersion mechanism, it achieves uniform particle size distribution critical for applications like herbicide formulations and anti-corrosion coatings. Its 30 to 600-liter capacity ensures flexibility in production scale while the CN/C/SC/PLC control systems facilitate seamless integration into automated lines. The dissolver minimizes energy consumption with its optimized motor design and is available with corrosion-resistant options for diverse chemical environments. Additionally, it meets stringent industry standards, ensuring reliability and quality in every batch. With easy maintenance features, including a CIP system, the SC4 delivers efficient cleaning and operational uptime. Customizable control interfaces and process parameters are available, supported by VMA-GETZMANN’s engineering experts for tailored production solutions.
Benefits
- Ensures consistent product quality by achieving uniform dispersion in high-viscosity formulations.
- Enhances operational efficiency with PLC-controlled systems reducing manual intervention.
- Lowers energy costs through an optimized motor that reduces consumption by up to 20%.
- Supports a wide range of chemical applications with corrosion-resistant material options.
- Meets stringent industry regulations, ensuring compliance and safety.
- Applications
- Battery compounds,Sealants,Textile inks,Cosmetics,Automotive paints,Spice pastes,Road marking paints,Emulsion paints,Carbon materials,Ceramic pigments,Pharmaceutical ingredients,Architectural coatings,Wood coatings,Agrochemicals,Screen printing inks,Technical ceramics,Polishing agents,Food additives,Adhesives,Teflon coatings,Digital printing inks
- End products
- Acrylic emulsion paints,Herbicide formulations,Active pharmaceutical compounds,Fast-setting adhesives,Cmyk digital printing inks,Color-enhancing food dyes,Natural skin creams,Reactive dye textile inks,Wear-resistant ceramic tiles,Recovered carbon black materials,Uv-resistant wood lacquers,Metal polishing pastes,Masala spice blends,Water-based architectural paints,Cobalt-doped ceramic glazes,Non-stick teflon pan coatings,Lithium-ion battery electrode slurries,High-opacity screen inks,Silicone sealants,Anti-corrosion automotive coatings,Thermoplastic road marking compounds
- Steps before
- Purification,Drying,Emulsification,Pre-dispersion,Mixing,Formulation
- Steps after
- Sterilization,Packing,Coating,Tablet Pressing,Quality Control,Filtration
- Input ingredients
- pigments,additives,anode materials,cathode materials,conductive additives,plastic powders,ceramic pigments,spices,natural pigments,oils,fats
- Output ingredients
- homogeneous mixtures,dispersed pigments,battery slurries,coatings,inks,ceramic glaze,spice pastes,cosmetic products
- Market info
- VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.
- Power
- 15 – 55 kW
- Product Volume
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- ATEX Rating
- Available
- Automation
- PLC-controlled
- Vacuum Capability
- Available
- Batch Size
- 50 – 1600 litres
- Filling Volume
- 25 - 250 litres / hour
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- High-viscosity Handling
- Yes
- Tank shape and size
- 30 – 2500 litres
- Basket size
- 50 – 1600 litres
- Feed method
- Batch / Inline
- Control panel type
- CN / C / SC / PLC
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- Lab / Pilot Plant / Production