Industrial mixing dissolver for medium to large batches
Achieve precise mixing and dispersion of medium to large batch formulations, ensuring consistent quality across various complex material compositions in high-demand production environments.
Processes High-Viscosity Materials Efficiently
The DISPERMAT® SC4 dissolver from VMA-GETZMANN excels in processing high-viscosity materials for industries such as agrochemicals, automotive paints, and pharmaceuticals. Using a robust dispersion mechanism, it achieves uniform particle size distribution critical for applications like herbicide formulations and anti-corrosion coatings. Its 30 to 600-liter capacity ensures flexibility in production scale while the CN/C/SC/PLC control systems facilitate seamless integration into automated lines. The dissolver minimizes energy consumption with its optimized motor design and is available with corrosion-resistant options for diverse chemical environments. Additionally, it meets stringent industry standards, ensuring reliability and quality in every batch. With easy maintenance features, including a CIP system, the SC4 delivers efficient cleaning and operational uptime. Customizable control interfaces and process parameters are available, supported by VMA-GETZMANN’s engineering experts for tailored production solutions.
Benefits
- Ensures consistent product quality by achieving uniform dispersion in high-viscosity formulations.
- Enhances operational efficiency with PLC-controlled systems reducing manual intervention.
- Lowers energy costs through an optimized motor that reduces consumption by up to 20%.
- Supports a wide range of chemical applications with corrosion-resistant material options.
- Meets stringent industry regulations, ensuring compliance and safety.
- Applications
- Battery compounds, Sealants, Textile inks, Cosmetics, Automotive paints, Spice pastes, Road marking paints, Emulsion paints, Carbon materials, Ceramic pigments, Pharmaceutical ingredients, Architectural coatings, Wood coatings, Agrochemicals, Screen printing inks, Technical ceramics, Polishing agents, Food additives, Adhesives, Teflon coatings, Digital printing inks
- End products
- Acrylic emulsion paints, Herbicide formulations, Active pharmaceutical compounds, Fast-setting adhesives, Cmyk digital printing inks, Color-enhancing food dyes, Natural skin creams, Reactive dye textile inks, Wear-resistant ceramic tiles, Recovered carbon black materials, Uv-resistant wood lacquers, Metal polishing pastes, Masala spice blends, Water-based architectural paints, Cobalt-doped ceramic glazes, Non-stick teflon pan coatings, Lithium-ion battery electrode slurries, High-opacity screen inks, Silicone sealants, Anti-corrosion automotive coatings, Thermoplastic road marking compounds
- Steps before
- Purification, Drying, Emulsification, Pre-dispersion, Mixing, Formulation
- Steps after
- Sterilization, Packing, Coating, Tablet Pressing, Quality Control, Filtration
- Input ingredients
- pigments, additives, anode materials, cathode materials, conductive additives, plastic powders, ceramic pigments, spices, natural pigments, oils, fats
- Output ingredients
- homogeneous mixtures, dispersed pigments, battery slurries, coatings, inks, ceramic glaze, spice pastes, cosmetic products
- Market info
- VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.
- Power
- 15 – 55 kW
- Product Volume
- 30 – 2000 litres
- Control Type
- CN / C / SC / PLC
- ATEX Rating
- Available
- Automation
- PLC-controlled
- Vacuum Capability
- Available
- Batch Size
- 50 – 1600 litres
- Filling Volume
- 25 - 250 litres / hour
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- High-viscosity Handling
- Yes
- Tank shape and size
- 30 – 2500 litres
- Basket size
- 50 – 1600 litres
- Feed method
- Batch / Inline
- Control panel type
- CN / C / SC / PLC
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- Lab / Pilot Plant / Production