Air classifier for classifying industrial minerals
Achieve precise particle separation with advanced air classifiers, particularly essential for achieving the optimal fineness in powder production and effective dedusting of powder coatings, enhancing overall product quality and operational efficiency.
Classifies and Separates Fine Powders Efficiently
The Stratoplex ASP II from Hosokawa Alpine is an air classifier designed to deliver precise particle separation in various industries, including chemicals, pharmaceuticals, and food processing. This robust machine stands out due to its ability to produce a high yield of fine powders within the separation range of d97 = 10-150 µm while maintaining low energy consumption. Utilizing an air-flow (pneumatic) classification system, it seamlessly integrates into existing production lines, handling continuous operations with ease. It is particularly effective for fine classifications of materials like titanium dioxide, protein-enriched flour, and talc powder. The machine is available in stainless steel, ensuring compatibility and resistance against corrosion for applications sensitive to contamination. Additionally, it meets stringent industry compliance standards and offers configurations tailored to specific industrial requirements with engineering support available for customization.
Benefits
- Maximizes fine particle yield while minimizing energy consumption.
- Seamlessly integrates with existing continuous production lines.
- Customizable material options for compatibility with various chemical compounds.
- Low maintenance requirements reduce operational downtime.
- Complies with industry standards for diverse applications, including pharmaceuticals and food processing.
- Applications
- Industrial fillers,Toner,Lithium-ion batteries,Crop protection agents,Minerals,Pigments,Powder coating,Chemicals,Food,Fine chemicals,Fertiliser,Luxury foods,Additive manufacturing,Spices,Animal feed,Flue gas cleaning,Metals,Cocoa processing,Recycling,Pharmaceuticals,Protein shifting,Plant-based protein
- End products
- Lithium-ion battery cathodes,Animal feed pellets,Spice blends,Cocoa powder,Luxury chocolate,Polymer additives,Dishwashing detergent,Calcium carbonate (gcc) filler,Api inhaler formulations,Talc powder,Printed circuit board polymers,Powder-coated metals,Titanium dioxide,Plant-based protein isolates,Herb teas,Protein-enriched flour,Paint pigments,Lactose powder,Crop protection chemicals
- Steps before
- Grinding,Drying,Pre-crushing,Mixing
- Steps after
- Dedusting,Packing,Coating,Quality Control,Sieving
- Input ingredients
- minerals,limestone,ores,marble,chalk,GCC,talc,dolomite,barite,kaolin,calcium carbonate,bentonite,clay,quartz,silica,feldspar,nepheline,wollastonite,toners,powders containing titanium oxide,industrial fillers,fine chemicals
- Output ingredients
- classified minerals,ultrafine toners,dedusted powders,industrial fillers,fine chemicals,superfine powders
- Market info
- Hosokawa Alpine is known for its expertise in manufacturing advanced process equipment and systems for powder and particle processing technology. It has a strong reputation for innovation, quality engineering, and customer-focused solutions in various industries.
- Fineness Range
- d97 = 2 µm to d97 = 200 µm
- Energy Consumption
- Low
- Separation Range
- d97 = 3 - 10 µm
- Material Feed
- Pneumatic
- Throughput Rates
- High
- Separation Range
- 0.1-10 mm
- Precision of Cut
- High
- Working Range
- Approx. d97 = 15 - 150 µm
- Cut Point
- Approx. 0.3 - 10 mm
- Separation Type
- Gravity
- Design Material
- Stainless Steel
- Operation Temperature
- Ambient
- Working mechanism
- Classifier and air classifier
- Fineness range
- d97= 2 µm to d97= 200 µm
- Energy consumption
- Low
- Wear protection
- Available on request
- Special versions
- Pharmaceutical and food industry
- Automation level
- Manual / PLC / SCADA
- Abrasion resistance
- Low wear / wear protection available
- Biological compatibility
- Special versions for the pharmaceutical or food industry
- Corrosive resistance (e.g. acids)
- Stainless steel versions available
- Density/particle size
- Range from d97 = 2 µm to d97 = 200 µm
- Cleanability
- Available in stainless steel for easy cleaning
- Classification application
- Minerals,toners,industrial fillers
- Material options
- Stainless steel versions
- Wear protection
- Low-wear / Wear protection available
- Classifier type
- Single-tube / Multi-tube
- High precision cut
- Ultrafine classification
- Flow behavior
- Excellent flow behavior
- Integration possibilities
- Food and pharmaceutical applications
- Energy consumption
- Low energy consumption