imb_nea-process-en-2018-pdf

IMB_NEA-Process-EN-2018.pdf

Carbon blacks are fine pigment particles that consist mainly of carbon. Its production became popular in the second century with the establishment of paper production. Hydrocarbons such as oil and natural gas are the basic raw materials for manufacturing them. However, the properties of carbon black differ depending on the processes carried out with the use of carbon machinery and production technology.

Carbon black

As traced back to the first half of the 19th century, attempts at synthetic rubber production were simply to reproduce the original material due to the rubber shortage following World War II. Synthetic rubber production processes differentiate between producing the rubber, which can be done via solution polymerization and emulsion polymerization and creating the final product with the help of techniques such as molding and vulcanization.

Synthetic rubber

Colors present an enduring philosophical problem that generates lofty debates about subjectivism and consciousness. Meanwhile, ink manufacturing equipment turns colors into physical objects. Perhaps paradoxically, digitalization keeps fueling the use of printing ink. From custom clothing to secondary packaging to aircraft livery, inks are everywhere. Indeed, philosophical discussions are also primarily conducted in ink on paper.

Growing populations and intensive farming in the last centuries reduced soil nitrate levels. Aware of the risks to food security, chemists Fritz Haber and Carl Bosch developed a way to industrialize synthetic nitrogen fertilizer production. They created the Haber-Bosch process for ammonia synthesis which is still used today. Manufacturers produce over a hundred million metric tons of nitrogenous fertilizers every year.

Nitrogen fertilizer

Good particle size distribution and top cuts

Durable mill casing with long service life

Additional available options: tailor-made wear protection, customized grinding tools and classifier wheel type, and belt-drive

Low noise and vibrations

Classifier mills combine a grinding/milling system with a particle size classifier which continuously recirculates over-sized particles back into the grinding zone. The classifying action ensures a uniform final product with a narrow particle size distribution. Important considerations for choosing a classifier mill include the desired particle size, the maximum particle size variance allowed, and the physical properties of the material.

Classifier mills

Continuous milling is a flow production method used to grind materials without interruption. It is often used in the production of foods, cosmetics, pharmaceuticals, chemicals, and minerals. The material to be processed flows in at one end and the milled output flows out at the other in a continuous process. By choosing the right combination of milling technology and processing power you can obtain the desired particle size distribution in an uninterrupted stream.

Continuous milling solutions

Fine impact mills use a high-speed rotor to pulverize the material as it passes close to a serrated stator. Considerations for choosing the right fine impact mill include the size of the feed material, the desired particle size range, and the hardness of the product.

Fine impact mills

Chemical

Mineral

Classifying

Milling machines are used to reduce the size of material by cutting, crushing, or grinding it. The choice of industrial milling equipment depends on the industry and the materials to work with. Besides, there is a significant difference between those aimed to remove layers from metal or other materials workpieces and those designed to reduce particle size for materials that come in bulk.

Milling

Due to their potential hazardous nature, chemicals are classified for proper identification and safety during production. Chemical classification depends on their properties, structures and functions. In the chemical industry, you can regard them as basic chemicals such as acids, chemical products to produce plastic materials and finished chemicals for use in cosmetology. As a manufacturer or engineer, you want to know their reactivity when using chemical processing equipment.

Chemicals

Pigments are colorants that are not soluble in the host material and scatter light and are therefore opaque. Pigments can be organic or man-made and derive from animals, plants, rocks or minerals and metal oxides, like for example titanium oxide.

Pigment

Can it be said that we live in the Plastic age? Basically, yes. From pillows over toothbrushes, and packaging to utensils, plastic is a widely used material in our day-to-day lives. But what is it? Plastics are synthetic or semi-synthetic materials built of polymers that are easily shaped into various structures with the help of plastic processing equipment such as extruders and molders.

Plastics

Synthetic fertilizers are made of nitrogen, phosphorus and potassium and are often produced as dry pellets or soluble product.

Synthetic fertilizer

Process

Continuous

solid

Recovered Carbon Black (rCB) can be recycled back to the tire production chain and serves as a usable material in the manufacturing of rubber products

Classifier mill for recovered carbon black - Making.com

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Classifier mill for recovered carbon black

Classifier mill for superfine grinding and classifying process

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