Precise discharge and dosing module for silos and containers
Ensure seamless material flow and accurate dosing with advanced discharge solutions, enhancing production efficiency and product quality by preventing blockages and maintaining precise material balances.
Discharges, Doses, and Weighs Bulk Materials
The KOKEISL KAD discharge and dosing module from Zeppelin Systems is a vital component in achieving precise material handling within industrial settings. Utilizing a uniquely designed fluidizator that prevents arch-formation, this equipment ensures smooth discharge of bulk materials by aerating them for gravity-driven flow. It caters to multiple industries, including food processing, plastics, rubber, and chemical sectors, handling end-products like rubber compounds, thermoplastic elastomers, and emulsion paints.
The module offers a flexible dosing performance range, allowing you to switch between coarse and fine dosing seamlessly through its adaptable filling station. Equipped with freely movable valves for tight sealing and accurate dosing, this unit optimizes continuous operations with precision and flexibility. Its stainless steel construction (1.4401/1.4571) ensures robust performance and resistance to corrosion, making it suitable for demanding environments.
Integrating with process control systems, it supports automated operations, with options for standalone SPS-controlled weighing and dosing solutions tailored to your formulations. Maintenance is simplified, thanks to its design that supports continuous operation and easy accessibility for cleaning. The KAD is an ideal choice for any industrial processing facility aiming for efficient and accurate material handling.
Benefits
- Enhances operational efficiency with continuous and automated discharge and dosing processes.
- Facilitates seamless product changeover, reducing downtime and increasing line flexibility.
- Maintains product integrity with gentle aeration and non-intrusive material handling.
- Durable stainless steel construction ensures longevity and resistance to corrosion, even in aggressive environments.
- Integrates easily into existing systems, supporting advanced control and monitoring for improved process control.
- Applications
- Performance materials,Food industry,Chemical industry,Plastics,Rubber and tire industry,Dispersion paints
- End products
- Pasta dough,Dry pet food,Polyethylene pellets,Rubber compounds,Thermoplastic elastomers,Specialty chemicals,Industrial paints,Emulsion paints,Tire compounds,Food-grade powders,Polypropylene flakes,Bread dough,Confectionery mixes
- Steps before
- Storage,Silo filling,Material handling
- Steps after
- Weighing,Filling into containers,Packaging
- Input ingredients
- silos,containers
- Output ingredients
- filled material,vessels,bulk material
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Discharge capacity regulation
- Continuously adjustable
- Dosing performance range
- Coarse to fine stream ratio
- Material
- 1.4401/1.4571 stainless steel
- Control module
- SPS module
- Automation
- Weighing scale control
- Drive system
- Friction wheel
- Weighing and dosing processes
- Internal weighing and dosing
- Working mechanism
- Rotating fluidizator
- Material aeration
- Gravity-induced flow
- Dosing method
- Continuous regulation
- Product Changeover Flexibility
- Coarse to fine stream ratio
- Discharge Control
- Continuous regulation
- Internal weighing and dosing processes
- Weighing scale control or SPS module
- Material Handling
- Bulk material
- Corrosive resistance (e.g. acids)
- High (1.4401/1.4571 stainless steel)
- Abrasion resistance
- Excellent (due to stainless steel construction)
- Density/particle size
- Suitable for various densities and particle sizes
- Biological compatibility
- High (stainless steel suitable for food industry)
- Cleanability
- Easy (stainless steel allows CIP)
- FDA materials
- 1.4401/1.4571 stainless steel
- Discharge method
- Fluidizator rotating near the inner wall of the cone
- Construction material
- 1.4401/1.4571 stainless steel
- Movable valve
- Yes
- Footprint
- Compact
- Drive type
- Uncoupled via friction wheel
- Shape
- Cone
- Control panel type
- SPS module with weighing and dosing processes
- Discharge method
- Rotating fluidizator with aeration
- Dosing type
- Coarse to fine stream ratio
- Drive type
- Drive uncoupled via friction wheel
- Material of construction
- 1.4401/1.4571 stainless steel