Vacuum dispersion system for high-viscosity products
Eliminate air inclusions during production with a modular vacuum system designed for seamless integration into your existing dissolvers, ensuring uniform and reliable dispersions of high-viscosity products.
Executes Efficient Dispersion and Homogenization
The DISPERMAT® SC4 dissolver from VMA-GETZMANN is designed to meet the diverse needs of industries requiring precise dispersion and homogenization. It stands out due to its modular vacuum dispersion system, enabling batch and continuous processing of high-viscosity products with reduced air inclusions. The dissolver is ideal for applications ranging from automotive coatings and adhesives to food products and pharmaceutical formulations. With a processing capacity accommodating product volumes from 30 to 600 liters, it integrates seamlessly into your production line, offering PLC-controlled automation for reliable and efficient operation. The system is available with single or double-walled temperature-controlled vacuum containers, enhancing energy efficiency. Constructed to resist corrosion, it supports easy maintenance with optional cleaning-in-place capabilities. Custom configurations, including a range of impeller types and rotor speeds, are available to suit specific production requirements, ensuring compliance with industry standards such as GMP and FDA.
Benefits
- Enhances product quality by ensuring uniform particle distribution.
- Minimizes operational costs with energy-efficient vacuum processing.
- Increases production line efficiency with rapid batch turnover.
- Integrates seamlessly into existing systems with customizable configurations.
- Ensures safety and compliance with robust material options and certification.
- Applications
- Effect paints,Road marking paints,Printing inks,Building coatings,Ceramic/glass,Agrochemicals,Wind turbine paints,Carbon materials,Textile inks,Pharma and cosmetics,Aerospace coatings,Ship paints,Adhesives and sealants,Conductive coatings,Automotive coatings,Food products,Batteries,Polishing agents
- End products
- Self-cleaning turbine blades,Emi shielding coatings,Anti-corrosion aircraft coatings,Digital fabric inks,Glass enamels,Structural adhesives,Vitamin supplements,Thermoplastic road markings,Flexographic inks,Lithium-ion batteries,Car paints,Optical polishing powders,Exterior silicone sealants,Anti-fouling marine coatings,Curry pastes,Herbicides,Carbon nanotubes,Metallic effect automotive paints
- Steps before
- Grinding,Emulsification,Mixing,Pre-dispersing,Dewatering
- Steps after
- Coating,Sterilization,Packaging,Product Formulation,Final Quality Control
- Input ingredients
- liquid components,powder components,anode materials,cathode materials,slurries,conductive additives,seed treatment formulations,ceramic inkjet,latex paints,natural pigments,adhesives,silicones,carbon black,nanotubes,color pigments,food dyes,spice particles,pharmaceutical active ingredients,excipients
- Output ingredients
- homogeneous dispersion,stable dispersion,pre-dispersed color pigments,finely ground pigments,high-quality paints,consistent product quality,vacuum-sealed product,fine particle suspensions,high-viscosity products,dispersion without air inclusions,nano-sized pharmaceutical particles
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15–55 kW
- Product Capacity
- 30–2000 litres
- Control Type
- CN / C / SC / PLC
- Vacuum System Capacity
- 30–600 litres
- Basket Mill Power
- 15–55 kW
- Horizontal Bead Mill Product Speed
- 25–1000 litres/hour
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Air incorporation control
- Available
- Cleaning method
- Manual / CIP
- CIP/SIP
- CIP 121°C / SIP 135°C
- Changeover time
- Efficient
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Foaming tendency
- Low
- Control panel type
- CN / C / SC / PLC
- Tank shape and size
- 30 – 2000 litres
- Baskets
- 50 – 1600 litres
- Control panel type
- CN / C / SC / PLC
- Integration possibilities
- ATEX features
- Control panel type
- TM / C / PLC
- Modular vacuum system
- VH4 system
- Customization availability
- LED lighting,PT100 sensor
- Scraper system
- ASC System