Continuous kneader for viscous applications

In industrial processes, achieving consistent, high-quality mixing of high-viscosity materials presents multiple challenges, such as ensuring optimal homogenization and viscosity control throughout various stages.

Ensure homogeneous mixing and viscosity control

The Ultimate Continuous Processor (UCP) by HASLER Group is specially designed for high-viscosity applications and incorporates multiple processing stages into one streamlined operation. This industrial continuous kneader offers thousands of combinations for process design. Key features include two co-rotating axes for slow automated homogenization, which promote mixing without forcing the material. The UCP’s flexible paddle arrangement and double jacket allow for precise temperature regulation from -20°C to +300°C. This system supports diverse operations such as kneading, shearing, degassing, and crystallization. Its robust design and abrasion resistance ensure long-term durability with minimal maintenance, making it suitable for industries like chemicals, pharmaceuticals, food, and plastics. The UCP’s integrated SCMIII control system with recipe software provides batch traceability and precise production monitoring.

Benefits

  • Continuous, high-quality mixing of viscous materials
  • Precise temperature regulation for controlled processes
  • Robust design requiring minimal maintenance
  • Batch traceability and production monitoring
  • Flexible paddle arrangement for various process combinations

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