Continuous kneader for viscous applications
For engineers tackling high-viscosity challenges, this continuous kneader streamlines complex processes by integrating homogenization, shearing, and degassing, ensuring efficient material consistency and quality across various applications.
Processes High-Viscosity Materials Continuously
The UCP Industrial Continuous Kneader from HASLER Group is designed to tackle the challenges of processing high-viscosity materials. This equipment stands out by seamlessly integrating various production stages such as kneading, homogenisation, and shearing into a continuous process, ensuring efficient handling of demanding substances like epoxy paint and sorbitol tablets. It supports applications across industries including pharmaceuticals, ceramics, and hydrometallurgy, allowing precise control over complex formulations. Operating with co-rotating axes, it ensures low energy consumption and minimal wear, due to its robust build and abrasion-resistant design. The double-jacketed construction allows for precise temperature regulation from -20°C to +300°C, crucial for processes like crystallisation and chemical reactions. The system fits into any production line with multiple infeed and degassing points, and it offers easy maintenance through its accessible design. Equipped with SCMIII control for recipe precision and batch traceability, the UCP can be customized to meet your specific operational needs, making it an ideal choice for high-volume and low-throughput requirements alike.
Benefits
- Ensures consistent product quality with automated continuous processing.
- Reduces energy costs through high torque operation at low rotation frequencies.
- Enhances process flexibility with precise temperature control from -20°C to +300°C.
- Minimizes maintenance demands by utilizing abrasion-resistant materials.
- Offers process optimization with multiple infeed and degassing points for adaptable formulation.
- Applications
- Food,Ceramics,Chemistry,Hydrometallurgy,Coatings,Fertilisers,Cosmetics,Adhesives,Plastics,Batteries,Pharmaceuticals
- End products
- Sorbitol tablets,Face creams,Polypropylene sheets,Polyurethane coatings,Ceramic tiles,Zinc sulfate solution,Epoxy paint,Npk fertilizers,Chocolate bars,Lithium-ion battery paste,Cyanoacrylate adhesives,Silica gel packets
- Steps before
- Purification,Grinding,Drying,Powder Mixing
- Steps after
- Sterilization,Packing,Coating,Extrusion,Tablet Pressing,Granulation,Shaping
- Input ingredients
- powders,liquids,resins,adhesives,solvents,polymers,pigments,plaster,lithium,nickel,cobalt,electrolytes,clay,alumina,silica,ceramic pigment,copper,gold,silver,zinc,aluminium,nitrogen,phosphorus,potassium,calcium,magnesium,sulphur,active ingredients,sorbitol,zeolite paste,excipients,compression agents,sealants,technical silica,specialised polymers,radioactive waste,plastics,glues,paints,ink,sodium bicarbonate,silicone,essential oils,waxes,emulsifiers,preservatives,colourings,polyethylene,polypropylene,polystyrene,additives,chocolate,sweets,chewing gum,crystallised fruits
- Output ingredients
- homogenised mixtures,kneaded product,micro-mixed materials,sheared product,degassed materials,purified mixture,crystallised product,baked goods,compacted materials,densified product,disintegrated mixture,ground product
- Market info
- HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.
- Kneading process
- Continuous
- Viscosity range
- Exceeding 10,000,000 cP
- Temperature regulation
- -20°C to +300°C
- Automation
- SCMIII controller
- Energy efficiency
- Low energy consumption
- Corrosion resistance
- Yes
- Abrasion resistance
- Yes
- Infeed section
- Accommodates wide range of particle sizes
- High torque operation
- Yes
- Working Mechanism
- Co-rotating axes
- Automation level
- PLC control (SCMIII)
- Batch vs. continuous operation
- Continuous
- Integrated Steps
- Kneading,homogenisation,shearing,etc.
- Cleaning Method
- Easy Accessibility
- Temperature Control
- Double jacket regulation
- Energy Efficiency
- Low energy consumption
- Multiple Infeed and Degassing Points
- Yes
- Compact Footprint
- Yes
- Material Processing Flexibility
- Various shapes,states,and proportions
- Mobile Element Configuration
- Customisable
- High Torque and Low Rotation Frequency
- Enabled
- Process Volume Optimization
- Constant
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- SCMIII controller
- Mobile element configuration
- Customizable paddles arrangement
- Temperature regulation
- Double jacket (-20°C to +300°C)
- Integration possibilities
- Compatible with HASLER dosing equipment
- Skid solutions
- Available for precise dosing