Super high shear inline disperser for nanoparticle production
Achieve unmatched particle size reduction with cutting-edge shear processing, enabling the production of nanoemulsions and nanoparticles crucial for high-precision formulations in pharmaceuticals and cosmetics.

Processes Nanoemulsions and Nanoparticles Efficiently
The MEGATRON® MT-SHS from Kinematica AG is a state-of-the-art high shear in-line disperser designed for demanding applications in pharmaceuticals, cosmetics, and food processing. This equipment features advanced rotor-stator technology capable of delivering rotor tip speeds of up to 65 m/s and a shear rate of 300,000 s-1, making it ideal for processing nanoemulsions and nanoparticles. It accommodates a variety of end-products, from APIs and liposomes to cosmetic serums and beverage emulsions. Featuring a powerful 5.5 kW motor with stepless speed control, the MT-SHS ensures precise and consistent operation. Its stainless steel construction provides excellent corrosion resistance and compatibility with a wide range of materials, while the double-walled recirculation vessel allows for efficient thermal management. The machine supports continuous, high-speed operations and can be integrated seamlessly into existing production lines, offering scalability from lab to production environments. With customizable rotor-stator geometries and integrated process controls, the MT-SHS ensures optimal performance and adaptability for specific production requirements, conforming to industry standards for safe and efficient operation.
Benefits
- Achieves nano-sized particles, enhancing product stability and performance.
- Increases production efficiency with high shear rates and tip speeds.
- Facilitates seamless scale-up from laboratory to industrial production.
- Minimizes waste and energy use with optimized processing controls.
- Adapts to various applications with customizable rotor-stator geometries.
- Applications
- Food, Nanoparticles, Nanoemulsions, Cosmetics, Chemical, Life science, Pharmaceuticals
- End products
- Paints and coatings, Encapsulated flavors, Active pharmaceutical ingredients (apis), Nanocapsules, Protein shakes, Polymer solutions, Beverage emulsions, Chemical suspensions, Cosmetic serums, Nanoemulsified essential oils, Liposomes for drug delivery, Cream emulsions
- Steps before
- Emulsification, Grinding
- Steps after
- Nano milling, Packing
- Input ingredients
- continuous phase input, raw materials, component system
- Output ingredients
- nano sized particles, nano sized droplets, processed materials
- Market info
- Motor Power
- 5.5 kW
- Speed Adjustment
- Stepless with integrated controller and digital display
- Rotational Speed
- up to 25, 000 rpm
- Shear Rate
- up to 300, 000 s-1
- Recirculation Vessel Capacity
- 5.0 liter
- Tip Speed
- max approx. 65 m/s
- Pipe Installation
- Complete piping with the recirculation vessel
- Dimensions
- 715 x 300 x 1020 mm
- Working mechanism
- Rotor/Stator Technology
- Flow type
- In-line
- Particle size reduction capability
- Nano-sized particles
- Speed control
- Stepless with Integrated Controller
- Energy input
- High Specific Energy Input
- Shear rate
- Up to 300, 000 s-1
- Automation level
- Digital Display with Speed Adjustment
- Corrosive resistance (e.g. acids)
- Yes
- Cleanability
- High
- Density/particle size
- 0.5–2.5 g/cm³ / Nano range
- Machine footprint
- 715 x 300 x 1020 mm
- Pipe installation
- Complete piping with recirculation vessel
- Recirculation vessel capacity
- 5.0 liter
- Vessel design
- Double-walled with thermostat connections
- Rotor/Stator geometries
- Different geometries available
- Recirculation vessel
- 5.0 liter stainless steel, double-walled design with thermostat connections
- Pipe installation
- Complete piping with the recirculation vessel