Super high shear inline disperser for nanoparticle production

Achieve unmatched particle size reduction with cutting-edge shear processing, enabling the production of nanoemulsions and nanoparticles crucial for high-precision formulations in pharmaceuticals and cosmetics.

Processes Nanoemulsions and Nanoparticles Efficiently

The MEGATRON® MT-SHS from Kinematica AG is a state-of-the-art high shear in-line disperser designed for demanding applications in pharmaceuticals, cosmetics, and food processing. This equipment features advanced rotor-stator technology capable of delivering rotor tip speeds of up to 65 m/s and a shear rate of 300,000 s-1, making it ideal for processing nanoemulsions and nanoparticles. It accommodates a variety of end-products, from APIs and liposomes to cosmetic serums and beverage emulsions. Featuring a powerful 5.5 kW motor with stepless speed control, the MT-SHS ensures precise and consistent operation. Its stainless steel construction provides excellent corrosion resistance and compatibility with a wide range of materials, while the double-walled recirculation vessel allows for efficient thermal management. The machine supports continuous, high-speed operations and can be integrated seamlessly into existing production lines, offering scalability from lab to production environments. With customizable rotor-stator geometries and integrated process controls, the MT-SHS ensures optimal performance and adaptability for specific production requirements, conforming to industry standards for safe and efficient operation.

Benefits

  • Achieves nano-sized particles, enhancing product stability and performance.
  • Increases production efficiency with high shear rates and tip speeds.
  • Facilitates seamless scale-up from laboratory to industrial production.
  • Minimizes waste and energy use with optimized processing controls.
  • Adapts to various applications with customizable rotor-stator geometries.

General


Applications
Food,Nanoparticles,Nanoemulsions,Cosmetics,Chemical,Life science,Pharmaceuticals
End products
Paints and coatings,Encapsulated flavors,Active pharmaceutical ingredients (apis),Nanocapsules,Protein shakes,Polymer solutions,Beverage emulsions,Chemical suspensions,Cosmetic serums,Nanoemulsified essential oils,Liposomes for drug delivery,Cream emulsions
Steps before
Emulsification,Grinding
Steps after
Nano milling,Packing
Input ingredients
continuous phase input,raw materials,component system
Output ingredients
nano sized particles,nano sized droplets,processed materials
Market info

Technical Specifications


Motor Power
5.5 kW
Speed Adjustment
Stepless with integrated controller and digital display
Rotational Speed
up to 25,000 rpm
Shear Rate
up to 300,000 s-1
Recirculation Vessel Capacity
5.0 liter
Tip Speed
max approx. 65 m/s
Pipe Installation
Complete piping with the recirculation vessel
Dimensions
715 x 300 x 1020 mm

Operating Characteristics


Working mechanism
Rotor/Stator Technology
Flow type
In-line
Particle size reduction capability
Nano-sized particles
Speed control
Stepless with Integrated Controller
Energy input
High Specific Energy Input
Shear rate
Up to 300,000 s-1
Automation level
Digital Display with Speed Adjustment

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Cleanability
High
Density/particle size
0.5–2.5 g/cm³ / Nano range

Physical Characteristics


Machine footprint
715 x 300 x 1020 mm
Pipe installation
Complete piping with recirculation vessel
Recirculation vessel capacity
5.0 liter
Vessel design
Double-walled with thermostat connections

Custom Options


Rotor/Stator geometries
Different geometries available
Recirculation vessel
5.0 liter stainless steel,double-walled design with thermostat connections
Pipe installation
Complete piping with the recirculation vessel