Oil neutralizing technology for chemical refining
Achieve optimal purity and yield in oil processing with precise control over degumming and neutralizing stages, essential for transforming raw oils into high-quality end products.
Neutralizes and Degums Oils for Purity
The Neutralizing System from Crown Iron Works is engineered to elevate the quality and efficiency of oil processing across various industries. This system is distinguished by its flexible, multi-stage neutralizing and degumming processes, which can be tailored to different oil characteristics and quality requirements. It handles applications in biofuel, nutraceuticals, and pharmaceuticals, producing high-quality end products such as renewable diesel, protein isolates, and vitamin E supplements.
By leveraging atmospheric reactors with variable retention times and precise temperature control, the system ensures optimal reactions between oil and reagents. Integrated high shear mixers provide intensive mixing, enhancing the purification process. This system efficiently processes liquid products with a continuous or semi-continuous operation, optimizing throughput while minimizing residual soaps through advanced methods such as special sorbents and minimal water-washing.
Constructed with durable materials, the Neutralizing System offers corrosion resistance suitable for diverse production environments. Furthermore, it supports CIP systems for straightforward cleaning and maintenance, ensuring operational reliability and hygiene compliance. Customization options and comprehensive engineering support from Crown Iron Works guarantee a solution that integrates seamlessly into your production line, addressing specific processing needs and meeting industry standards.
Benefits
- Enhances oil purity and product quality, meeting stringent industry standards.
- Reduces operational costs by minimizing wastewater generation.
- Increases production efficiency with flexible, multi-stage processing options.
- Supports environmental compliance through reduced residual soap content.
- Customizable design integrates seamlessly into existing production lines.
- Applications
- Hemp cbd oil,Specialty chemicals,Oleochemicals,Nutraceuticals,Plant-based proteins,Fats,Oils,Food products,Biofuel,Pharmaceuticals
- End products
- Glycerin,Oleic acid,Bakery shortenings,Protein isolates,Lecithin,Margarine,Biodiesel,Soapstocks,Renewable diesel,Vitamin e supplements,Cbd oil extract
- Steps before
- Degumming,Purification,Drying,Oilseed Preparation
- Steps after
- Bleaching,Deodorizing,Winterizing,Dewaxing,Fat Modification
- Input ingredients
- oil,reagents,nonhydratable gums
- Output ingredients
- neutralized oil,residual soap,wastewater,precipitated nonhydratable gums
- Market info
- Crown Iron Works is renowned for its expertise in designing and manufacturing engineered-to-order equipment for oilseed processing and edible oil extraction, with a strong reputation for innovation, reliability, and delivering customized solutions worldwide.
- Neutralization method
- Two-stage / Three-stage / Cold neutralizing
- Temperature control
- Adjustable per step
- Reactor type
- Atmospheric reactor
- Mixing mechanism
- High shear variable speed mixer
- Retention time control
- Variable
- Process automation
- Variable system design
- Precipitation maximization
- Conditioning reactor
- Water-washing alternative
- Special sorbents
- Integrated steps
- Two-stage,Three-stage,Cold Neutralizing
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- Water-washing / Special sorbents
- Energy efficiency
- Minimum energy consumption
- Temperature control
- Each step of the process
- Retention time
- Variable
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Process type
- Two-stage / Three-stage Neutralizing
- Footprint
- Compact
- Tank shape
- Cylindrical
- Discharge method
- Gravity / Pump
- Control panel type
- Touchscreen / Manual
- Compact footprint
- Yes
- Integration Possibilities
- Flexible system design for varied processes
- Control Panel Type
- High-shear,variable speed mixer included
- Temperature Control
- Customizable for each process step
- Retention Time Adjustment
- Variable retention time available
- Agitation Level
- Customizable agitation for optimized processing