Adjustable industrial mixers for thick product blending

Experience precise blending and control for thick and high-viscosity products, enhancing the consistency and quality of your formulations, from laboratory trials to full-scale production.

Mixes and Homogenizes Liquid and Semi-Solid Products

The vacuum homogenizers from VMI are versatile mixing solutions tailored for cosmetic, pharmaceutical, and specialty chemical production. What sets these units apart is their capability to ensure uniform and stable emulsions in both laboratory and large-scale settings. Utilizing a sophisticated homogenization mechanism, they effectively blend liquid and semi-solid products such as creams, syrups, and adhesives. With processing volumes ranging from 150 liters to 20 tons, these homogenizers cater to both pilot batches and full-scale production. Integrated automation allows seamless PLC control and remote monitoring. They are engineered for optimal energy efficiency, reducing energy use by virtue of variable-speed motor control. Constructed from high-grade stainless steel, they ensure excellent corrosion resistance and meet stringent GMP standards. Additionally, an in-built CIP system facilitates easy and hygienic cleaning, preventing contamination. For bespoke requirements, VMI offers customizable options and comprehensive engineering support to tailor the equipment to your specific production needs.

Benefits

  • Ensures consistent product quality with precise homogenization techniques.
  • Reduces energy consumption through optimized motor control and variable speeds.
  • Supports high-volume production, seamlessly scaling from pilot to full-scale operations.
  • Complies with GMP standards, ensuring safe pharmaceutical and cosmetic production.
  • Minimizes cleaning time and contamination risk with efficient CIP system integration.

General


Applications
Fine chemistry,Liquid formulations,Specialty chemicals,Semi-solid products,Cosmetic products,Cosmetics,Chemical products,Make-up,Body care products,Pharmaceutical products,Agri-food,Creams,Pharmaceuticals
End products
Conditioners,Silicone-based sealants,Anti-aging serums,Medicinal syrups,Face masks,Pharmaceutical emulsions,Hair gels,Food colorants,Protein shakes,Eyeshadows,Body lotions,Liquid detergents,Shampoos,Moisturizing gels,Pharmaceutical ointments,Waterproof coatings,Dietary supplements,Flavoring syrups,Specialty adhesives,Skin creams,Lipsticks
Steps before
Formulation Testing,Pilot Testing,Ingredient Dispersion
Steps after
Sterilization,Packing,Quality Control,Coating
Input ingredients
liquid products,semi-solid products,high viscosity products,pasty products,high proportions of powders,mineral fillers,creams,make-up,body care products
Output ingredients
cosmetic products,pharmaceutical products,specialty chemical products,industrial scale mixtures,production-ready formulations
Market info
VMI Mixing is known for its expertise in designing and manufacturing industrial mixing solutions, specializing in engineered-to-order equipment for diverse industries. They have a reputation for innovation and delivering high-quality, customized mixing systems.

Technical Specifications


Volume Capacity
150 to 20,000 liters
Volume Capacity
5 to 50 liters
Volume Capacity
From 10 L to 20,000 L
Volume Capacity
5 to 900 liters
Volume Capacity
200 ml to 20 liters
Volume Capacity
500 ml to 3 liters
Automation
Control systems
Operating Conditions
Vacuum,pressure
Automation Level
Customized control systems

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Cleaning method
CIP / Manual
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity Range
Low to High
Foaming Tendency
Low/High

Physical Characteristics


Footprint
Varies depending on configuration
Volume Capacity
From 5 L to 200,000 L
Tank Shape
Varies depending on model
Discharge Method
Depends on configuration
Mixing System Configuration
Customizable
Control Panel Type
Varies with model

Custom Options


Control panel type
HMI available