Big bag conditioning system for compact materials
Struggling with clumped materials during unloading? This system expertly conditions compacted products in big bags, ensuring seamless integration with discharge processes and minimizing product loss.
Conditions and Discharges Compacted Bulk Materials
The Big Bag Conditioner from Dinnissen BV addresses the challenges of handling compacted bulk materials across multiple industries such as food, pharmaceuticals, and chemicals. This equipment is an all-in-one solution that conditions, empties, and discharges materials from Big Bags efficiently, leveraging a hoisting system and mangle mechanism. Designed to seamlessly integrate into continuous and automated operations, it allows for a high-speed, ergonomic handling process that enhances production speed while minimizing material loss.
Ideal for working with powders, granules, and solids, the Big Bag Conditioner supports various end products like sugar crystals, dry milk powder, and animal feed pellets, making it versatile across sectors from food to aquafeed and minerals. The system can manage a high throughput, effectively accommodating industry demands with options for additional customizations such as toxic material processing and product discharge integration.
Dinnissen BV ensures the Big Bag Conditioner is built with robust material options suited for specific operational conditions, promoting durability and compliance with industry standards. The ergonomic design prioritizes operator safety, reducing physical effort through automated hoisting and handling. Additionally, maintenance is streamlined with easy access features, ensuring minimal downtime and sustained operation.
Benefits
- Enhances operational speed by seamlessly pairing conditioning and discharging in one process.
- Minimizes material loss through precise loosening mechanisms, improving product recovery.
- Reduces manual handling and physical strain with an ergonomic, automated design.
- Integrates smoothly into existing production lines with customizable options.
- Supports diverse material handling, ensuring versatility across multiple industries.
- Applications
- Food,Chemicals,Feed,Pet food,Pharma,Minerals,Aquafeed,Dairy
- End products
- Sodium chloride crystals,Grain flour,Dry pharmaceutical excipients,Fertilizer granules,Dry milk powder,Animal feed pellets,Pet kibble,Fish meal,Calcium carbonate powder,Sugar crystals
- Steps before
- Transport,Agglomeration Prevention,Storage
- Steps after
- Discharge,Conveying,Mixing,Packing
- Input ingredients
- Big Bags,compacted products,agglomerated product,clumped product,powders,grains,granulates
- Output ingredients
- loosened products,discharged products,dust-free product
- Market info
- Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.
- Discharge Rate
- High
- Automation
- Integrated with system
- Capacity
- Varies based on material
- Ergonomics
- Effortless operation
- Adjustable Design
- Various product types
- Loosening Mechanism
- Mangle / Massaging
- Product Handling
- Dust-free
- Working mechanism
- Conditioning,emptying in one station
- Integrated steps
- Loosening and discharging of highly compacted products
- Automation level
- Manual / Hoist-assisted
- Changeover time
- Minimal due to integrated design
- Energy efficiency
- Optimized through streamlined process
- Cleaning method
- Easy manual cleaning
- Batch vs. continuous operation
- Batch
- Ergonomic design
- Minimal physical effort for operators
- Discharge method
- Dust-free cuff connection
- Density
- Varies based on product (e.g. highly compacted)
- Particle size
- Clumped or agglomerated materials
- Corrosive resistance
- Compatible with non-corrosive materials
- Cleanability
- Designed for easy cleaning to reduce product loss
- Abrasion resistance
- Suitable for handling compacted products like hard sugar
- Biological compatibility
- Compatible with food-grade materials
- Hoisting system
- Yes
- Mangle width
- Wide
- Dust-free discharge
- Yes
- Ergonomic design
- Yes
- Conditioner station integration
- Integrated in existing lines
- Control panel type
- PLC / HMI / Manual
- Ergonomics
- Operator-friendly hoisting
- Integration possibilities
- Existing lines integration
- Customization for toxic substances
- Available
- Product discharge system
- Connectable
- Design variations
- Based on production process