High-capacity horizontal conveyor for bulk storage

Optimize your high-speed bulk material handling with a durable and efficient conveying solution that ensures seamless transport and distribution for continuous operations, from initial intake to final processing stages.

Conveys and Distributes Bulk Materials Efficiently

The Trough Chain Conveyor AHKG by Bühler Group is engineered for robust performance in bulk material handling, ensuring seamless integration into various industrial processing environments. Employing a horizontal conveying mechanism, it efficiently manages high throughputs of up to 1200 tons per hour over distances reaching 150 meters. This makes it indispensable for industries like food processing, grain handling, and biorefinery operations. Its modular design allows for quick part replacements, reducing downtime in continuous operations. Enhanced with wear-resistant materials such as manganese steel, it promises extended durability even under heavy-duty conditions. Safety is a priority, with features like material level sensors and zero-motion monitors providing early detection of potential disruptions. Highly adaptable, the AHKG fits into both new setups and existing lines, supported by Bühler’s engineering expertise for tailored solutions.

Benefits

  • Ensures continuous high-speed operations, maximizing production line efficiency.
  • Quick replacement of parts minimizes maintenance downtime, enhancing uptime.
  • Optional wear-resistant components deliver extended service life, reducing replacement costs.
  • Integrated safety sensors enhance operational reliability by detecting disruptions early.
  • Modular design offers flexibility for seamless integration into diverse industrial setups.

General


Applications
Snacks,Grain,Cosmetics,Chocolate,Flexible electronics,Dairy,Chemicals,Asian noodles,Biorefinery,Printing inks,Pulses,Paddy,Spices,Aqua feed,Biomass,Breakfast cereals,Batteries,Cocoa,Animal feed,Pasta,Pet food,Nuts,Semiconductors,Rice,Flexible packaging,Paints,Dried fruits,Electronic materials,Baked goods,Insect technology,Oilseeds,Wheat,Confectionery,Coffee,Digital inks,Coatings,Vegetables
End products
Spaghetti,Lentils,Cheese,Wheat flour,Silicone wafers,Potato chips,Rice husks,Cattle feed,Basmati rice,Oled displays,Canola oil,Curry powder,Cocoa powder,Epoxy resin,Inkjet ink,Pellets for combustion,Kibble,Vacuum bags,Fish pellets,Coffee beans,Barley grains,Cornflakes,Dehydrated vegetables,Cricket powder,Gummies,Microchips,Dried apricots,Newspaper ink,Almonds,Ramen,Ethanol,Bread loaves,Lithium-ion cells,Acrylonitrile,Chocolate bars,Lipstick
Steps before
Material intake,Dehulling,Milling,Grinding,Flaking
Steps after
Optical sorting,Packing,Pelleting,Sifting,Grading
Input ingredients
bulk materials,grain,wheat,rice,paddy,animal feed,oilseeds,pulses,spices,biomass
Output ingredients
conveyed materials,unloaded grain,distributed feed,processed oilseeds,sorted pulses and spices
Market info
Buhler is renowned for manufacturing advanced process solutions for food, feed, and advanced materials. They are highly regarded for their innovation in milling technology and equipment quality.

Technical Specifications


Capacity
Up to 1200 tons/hour
Conveying Distance
Up to 150 meters
Material Level Sensor
Included
Zero-Motion Monitor
Included
Modular Design
Bolted Segments
Chain Links
Drop-Forged and Hardened
Optional Casing Linings
Manganese Steel
Lateral Casing Linings
Manganese Steel
Automation
Safety Devices for Reliability

Operating Characteristics


Conveying Type
Horizontal
Throughput Capacity
Up to 1200 tons per hour
Conveying Distance
Up to 150 meters
Detection Systems
Material level sensor / zero-motion monitor
Automation Level
Manual / PLC
Replacement Time for Parts
Quick and easy

Material Compatibility


Abrasion resistance
High tensile strength
Corrosive resistance (e.g. acids)
Manganese steel components
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Cleanability
Modular design for easy maintenance

Physical Characteristics


Footprint
Capability to move material up to 150 meters
Conveyor capacity
Up to 1200 tons per hour
Discharge method
Horizontal
Chain design
Drop-forged and hardened chain links
Lateral casing material
Manganese steel
Chain guide material
Manganese steel
Modular design
Yes,with bolted segments

Custom Options


Control panel type
Touchscreen / PLC interface
Integration possibilities
SCADA / ERP systems
Material options
Manganese steel linings
Chain type
Drop-forged and hardened