High flow rate extractor weigh feeder for cement and mining

Streamline high-capacity material flow and precise dosing of dense, moisture-rich materials like clay and gypsum with an integrated system designed for demanding industrial processes, ensuring optimal consistency and reduced operational footprint.

Extracts and Measures High-Flow Bulk Materials

The MAMMUTHUS 2000 from HASLER Group combines metal apron extraction and precise weighing in a single platform, tailored for handling high-density materials with up to 750 m³/hour flow rate. Ideal for operations in cement, fertilizers, and metals recycling industries, it ensures stability and ±1% dosing accuracy. Equipped with reinforced steel and a robust chain system, it endures harsh environments in continuous automated processes. The integrated PLC system facilitates seamless integration with existing production lines and offers reliable, real-time process adjustment. Its modular design features various apron lengths to fit diverse industrial requirements, and the built-in inspection doors simplify maintenance, requiring only annual checks.

Benefits

  • Ensures precise material dosing, reducing overuse and waste.
  • Supports high-density material flow rates, enhancing production capacity.
  • Operates reliably under harsh conditions, minimizing maintenance interruptions.
  • Modular design adapts to specific process requirements, offering flexibility.
  • Integrated automation optimizes process control and reduces manual oversight.

General


Applications
Polymers,Hydrometallurgy,Water treatment,Fertilisers,Metals recycling,Minerals processing,Amino,Technical ceramics,Specialty acids,Resins,Flue gas desulphurization,Cement
End products
Polyethylene,Epoxy resins,Aluminum ingots,Potable water,Glutamic acid,Zirconium dioxide,Alumina,Clinker,Gypsum,Urea,Bauxite,Citric acid
Steps before
Mining,Extraction,Crushing,Material Loading,Storage
Steps after
Dosing,Material Transport,Processing,Packaging,Distribution
Input ingredients
clay,gypsum,limestone,high-density materials,materials with high particle size,humid materials
Output ingredients
dosed materials,transported materials,extracted materials
Market info
HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.

Technical Specifications


Flow rate capacity
Up to 750 m³/hour
Accuracy
±1%
Material Transport
Clay,Gypsum,Limestone
Load Capacity
High load capacity
Design Type
Metal apron and belt feeder
Chain System
Double/triple chain system
Automation
Automated dosing system
Construction Material
Reinforced steel plates
Drive System
Geared motor with impulse sensor
Modularity
Available with several apron lengths
Inspection,Maintenance
Built-in inspection doors

Operating Characteristics


Working mechanism
Metal apron extractor combined with belt feeder
Integrated steps
Extraction,dosing,transporting
Automation level
Automated dosing system with controller
Batch vs. continuous operation
Continuous
Changeover time
Simple maintenance with annual checks
CIP/SIP
Not applicable
Cleaning method
Inspection doors for maintenance
Energy efficiency
High due to reduced friction design

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine footprint
Compact
Apron length
Variable
Discharge method
Metal apron conveyor belt
Equipment composition
Metal apron with reinforced steel plates
Control panel type
SCMIII control system

Custom Options


Control panel type
SCMIII PDU console
Modular design
Several apron lengths available
Integration possibilities
SCMIII material flow control system
Inspection doors
Integrated
Index passage detector
Included