High flow rate extractor weigh feeder for cement and mining
Streamline high-capacity material flow and precise dosing of dense, moisture-rich materials like clay and gypsum with an integrated system designed for demanding industrial processes, ensuring optimal consistency and reduced operational footprint.
Extracts and Measures High-Flow Bulk Materials
The MAMMUTHUS 2000 from HASLER Group combines metal apron extraction and precise weighing in a single platform, tailored for handling high-density materials with up to 750 m³/hour flow rate. Ideal for operations in cement, fertilizers, and metals recycling industries, it ensures stability and ±1% dosing accuracy. Equipped with reinforced steel and a robust chain system, it endures harsh environments in continuous automated processes. The integrated PLC system facilitates seamless integration with existing production lines and offers reliable, real-time process adjustment. Its modular design features various apron lengths to fit diverse industrial requirements, and the built-in inspection doors simplify maintenance, requiring only annual checks.
Benefits
- Ensures precise material dosing, reducing overuse and waste.
- Supports high-density material flow rates, enhancing production capacity.
- Operates reliably under harsh conditions, minimizing maintenance interruptions.
- Modular design adapts to specific process requirements, offering flexibility.
- Integrated automation optimizes process control and reduces manual oversight.
- Applications
- Polymers, Hydrometallurgy, Water treatment, Fertilisers, Metals recycling, Minerals processing, Amino, Technical ceramics, Specialty acids, Resins, Flue gas desulphurization, Cement
- End products
- Polyethylene, Epoxy resins, Aluminum ingots, Potable water, Glutamic acid, Zirconium dioxide, Alumina, Clinker, Gypsum, Urea, Bauxite, Citric acid
- Steps before
- Mining, Extraction, Crushing, Material Loading, Storage
- Steps after
- Dosing, Material Transport, Processing, Packaging, Distribution
- Input ingredients
- clay, gypsum, limestone, high-density materials, materials with high particle size, humid materials
- Output ingredients
- dosed materials, transported materials, extracted materials
- Market info
- HASLER Group is known for manufacturing and supplying industrial engineered-to-order (ETO) equipment, specializing in mixing, filtration, and sealing solutions for various industries, with a reputation for quality and innovation in handling challenging process applications.
- Flow rate capacity
- Up to 750 m³/hour
- Accuracy
- ±1%
- Material Transport
- Clay, Gypsum, Limestone
- Load Capacity
- High load capacity
- Design Type
- Metal apron and belt feeder
- Chain System
- Double/triple chain system
- Automation
- Automated dosing system
- Construction Material
- Reinforced steel plates
- Drive System
- Geared motor with impulse sensor
- Modularity
- Available with several apron lengths
- Inspection,Maintenance
- Built-in inspection doors
- Working mechanism
- Metal apron extractor combined with belt feeder
- Integrated steps
- Extraction, dosing, transporting
- Automation level
- Automated dosing system with controller
- Batch vs. continuous operation
- Continuous
- Changeover time
- Simple maintenance with annual checks
- CIP/SIP
- Not applicable
- Cleaning method
- Inspection doors for maintenance
- Energy efficiency
- High due to reduced friction design
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Apron length
- Variable
- Discharge method
- Metal apron conveyor belt
- Equipment composition
- Metal apron with reinforced steel plates
- Control panel type
- SCMIII control system
- Control panel type
- SCMIII PDU console
- Modular design
- Several apron lengths available
- Integration possibilities
- SCMIII material flow control system
- Inspection doors
- Integrated
- Index passage detector
- Included