Separation of cutting fluids from metal chips
Enhance your production line efficiency by effectively separating cutting fluids, recovering valuable oils from metal chips, and delivering superior moisture control for various materials without compromising speed or throughput.
Hydro-extracts and Separates Fluids from Solids
The HEINKEL Vertical De-oiling Pusher Centrifuge series, including models V 600 IS, V 750 IS, V 900 IS, and V 1100 IS, is engineered to efficiently separate fluids from metal chips and plastic pellets. Built with a unique vertical design, it utilizes a rotating perforated basket and a hydraulically operated pusher plate to optimize hydro-extraction. This centrifuge is ideal for applications in metal recycling, chemical production, and food processing, producing high-purity cutting fluid-extracted metal chips and de-oiled plastic pellets.
Designed for continuous high-speed operations, these models accommodate varying throughput needs, handling up to 10 tons per hour, contingent upon material type. Automation is enhanced with adjustable pusher frequency and pre-selectable centrifugal forces, providing flexibility and optimizing material retention time for superior separation results. Constructed with durable materials, the centrifuge ensures resilience in harsh industrial environments while offering maintenance ease through accessible design features.
Engineered for seamless integration into existing production lines, this equipment is ideal for processing, cleaning, and environmental departments, offering significant energy savings with minimal operator intervention. The series supports fast installation and commissioning, backed by HEINKEL’s engineering expertise and global technical support network.
Benefits
- Enhances material purity and recycling efficiency by effectively removing fluids from solids.
- Increases production capacity with customizable retention time and pusher frequency adjustments.
- Minimizes operational costs through continuous high-speed operation and reduced energy consumption.
- Integrates seamlessly with existing production lines, optimizing overall workflow.
- Reduces maintenance efforts with robust construction and easy access for cleaning.
- Applications
- Chemicals,Fine chemicals,Metal chips,Food products,Recycling,Pharmaceuticals
- End products
- Pharmaceutical intermediates,De-oiled plastic pellets,Recovered coolant oils,Active pharmaceutical ingredients (apis),Food flavoring extracts,Dewatered chemical compounds,Cutting fluid-extracted metal chips,Extracted edible oils
- Steps before
- Cutting,Chip Processing,Production of Metal Chips,Plastic Pellet Formation
- Steps after
- Liquid Recovery,Oil Separation,Filtration,Delivery to Conveyor,Coolant Processing
- Input ingredients
- cutting fluids,coolants,steel chips,cast chips,metal chips,plastic pellets
- Output ingredients
- recovered liquids,oil,de-oiled chips,separated coolants
- Market info
- Heinkel is known for manufacturing high-quality industrial equipment, specializing in centrifuges, dryers, and other engineered-to-order machinery for the chemical, pharmaceutical, and environmental sectors, with a reputation for innovation and reliability.
- Basket diameter
- 600 mm - 1150 mm
- Basket height
- 390 mm - 580 mm
- Max. Speed
- 650 - 1100 1/min
- Steel capacity
- 1.2 - 10 t/h
- Brass capacity
- 1.2 - 10 t/h
- Aluminium capacity
- 0.4 - 3 t/h
- Length
- 1830 mm - 3200 mm
- Width
- 1670 mm - 2800 mm
- Height
- 1335 mm - 2120 mm
- Weight
- 3700 kg - 9100 kg
- Pusher plate clock frequency
- up to 12 strokes per minute
- Pusher stroke distance
- about 1/4 of the basket height
- Working mechanism
- Centrifugal force separation
- Integrated steps
- Filling,hydro-extraction,discharging
- Automation level
- Hydraulically operated pusher plate
- Batch vs. continuous operation
- Batch process
- Clock frequency of pusher plate
- Up to 12 strokes per minute
- Retention time control
- Adjustable clock frequency
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint length
- 1830–3200 mm
- Machine footprint width
- 1670–2800 mm
- Machine footprint height
- 1335–2120 mm
- Weight
- 3700–9100 kg
- Basket diameter
- 600–1150 mm
- Basket height
- 390–580 mm
- Max Speed
- 650–1100 1/min
- Discharge method
- Hydraulic pusher plate
- Pusher plate clock frequency
- Up to 12 strokes per minute
- Basket diameter range
- 600–1150 mm
- Retention time optimization
- Based on centrifugal force and chip characteristics
- Hydraulic operation
- Hydraulic pusher plate
- Integrated Conveyor Device
- For central and even filling
- Filtrate Housing
- For liquid collection and drainage