Versatile industrial melter for raw ingredients
Enhance your formulation capabilities with a flexible melter designed for precise temperature regulation and efficient mixing of raw ingredients, tailored to streamline your batch production and elevate the quality of liquid personal care products.
Mixes and Regulates Temperature for Cosmetic Liquids
The FLEX-MELTER by Marchesini Group offers a versatile and customizable solution for cosmetic liquid processing. Equipped with an electric vessel heating system and advanced temperature thermo-regulation, it ensures precise heat control essential for producing quality cosmetics. Ideal for mixing and anchoring processes, this system’s interchangeable mixer anchors are tailored for products ranging from anti-aging creams to volumizing mascaras. With a capacity range of 100 to 300 liters and an insulating vessel jacket, it fits seamlessly into batch production lines, offering flexibility for both small and large-scale operations. The main motor’s strategic bottom placement enhances accessibility for maintenance, while optional palletized mobility ensures easy integration into existing cosmetic production setups. Designed to meet the rigorous demands of the cosmetics and personal care industries, the FLEX-MELTER supports clean and efficient operations, contributing to reduced energy consumption and streamlined processing workflows.
Benefits
- Enhances production flexibility with quick-change mixer anchors for diverse product formulations.
- Maintains consistent product quality through precise temperature regulation.
- Facilitates integration into existing lines with an easy-to-move, palletized design.
- Improves operational efficiency with user-friendly access for maintenance and adjustments.
- Minimizes energy costs with efficient heating and insulation systems.
- Applications
- Personal care products,Mascara,Lip gloss,Cosmetics,Lotions,Beauty products,Creams,Hair care products,Lipstick
- End products
- Moisturizing lotions,Styling gels,Hair conditioners,Volumizing mascaras,Glossy lip glosses,Anti-aging creams,Matte lipsticks
- Steps before
- Ingredient selection,Raw material weighing,Grinding,Melting,Blending
- Steps after
- Cooling,Filling,Capping,Labelling,Packaging
- Input ingredients
- Output ingredients
- Market info
- Marchesini (Dumek) is renowned for designing and manufacturing advanced engineered-to-order equipment for the pharmaceutical and cosmetics industries, focusing on innovation, quality, and customization to meet specific client needs efficiently.
- Capacity
- 100 - 300 litres
- Motor location
- Bottom of container
- Heating system
- Electric vessel heating
- Temperature regulation
- Thermo-regulation
- Insulation
- Vessel insulating jacket
- Mobility
- Base on braking casters / Palletised
- Interchangeable parts
- Quick,Easy interchangeable anchors and mixing blades
- Mixing type
- Slow mixer anchor shaped (Flex option)
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Palletised
- Capacity
- 100 - 300 litres
- Interchangeable parts
- Anchors and mixing blades
- Discharge method
- Bottom motor access
- Insulation
- Vessel insulating jacket
- Interchangeable mixer anchors
- Quick,Easy interchangeable slow mixer anchor shaped (Flex option)
- Motor placement
- Main motor installed on the bottom for improved access
- Vessel heating system
- Electric vessel heating system
- Temperature regulation
- Product temperature thermo-regulation
- Vessel insulation
- Vessel insulating jacket
- Mobility option
- Base on braking casters or palletised