High-performance dissolver for large-scale production
Optimize your production line with precision-controlled dispersion for a wide range of liquid formulations, ensuring superior consistency and efficiency in your end-products.
Disperses and Mixes Liquid Formulations
The DISPERMAT® SC4 dissolver from VMA-GETZMANN stands out for its modular design, allowing seamless integration into diverse production lines with a focus on dispersing and mixing liquid formulations. It operates with a telescopic, electric height adjustment stand and features a variable-speed motor for precise control. This dissolver is engineered to process applications such as automotive paints, ceramic inkjet inks, and pharmaceutical suspensions efficiently. With a container capacity of 30 to 600 liters, it ensures high throughput and uniformity. Its PLC-controlled system facilitates automation, offering easy integration with existing processes. Designed with stainless steel construction, it offers excellent corrosion resistance. The SC4 is equipped with an optional CIP system for effective cleaning, ensuring operational hygiene and compliance with industry standards. Customizable rotor-stator systems and dissolver discs are available, enhancing functionality for specific production needs.
Benefits
- Enhances product consistency with precise speed control, reducing batch variability.
- Integrates into various production lines, minimizing retooling costs.
- Lowers operational expenses through efficient energy consumption.
- Facilitates rapid cleaning and maintenance, maximizing equipment uptime.
- Adapts to diverse material requirements with corrosion-resistant options.
- Applications
- Ceramics,Sealants,Liquid formulations,Printing inks,Agrochemicals,Polishing agents,Carbon materials,Cosmetics,Adhesives,Coating materials,Food products,Batteries,Pharmaceuticals
- End products
- Pharmaceutical suspensions,Natural pigments for eco-paints,Ceramic inkjet inks,Aerospace coatings,Anode and cathode slurries,Ship paints,Automotive paints,Road marking paints,Emulsion paints,Latex paints,Liquid crystal displays,Conductive coatings,Food pastes,Architectural coatings,Separator films,Anti-friction coatings,Screen printing inks,Technical ceramics,Teflon surface coatings,Rcb powders,Cosmetic lotions,Seed treatment formulations,Wood adhesives
- Steps before
- Pre-mixing,Debulking,Emulsification
- Steps after
- Dispersion,Fine Grinding,Packaging
- Input ingredients
- liquid component,powdery component,pigments,additives,anode and cathode materials,conductive additives,binder materials,raw materials for slurries,plastics for 3D printing,inks,spices,food additives,color pigments,nanoparticles,active ingredients,excipients
- Output ingredients
- homogeneous mixture,dispersed solution,slurries,finished inks,coatings,homogeneous distribution of active ingredients,dispersed pigments,slurry films or solids,polished surfaces,finely ground spices,finely ground food supplements,uniform,sharp image on displays,reduced particle sizes
- Market info
- VMA-Getzmann (Dispermat) is known for manufacturing high-quality dispersing, mixing, and milling equipment for laboratories and industrial settings, specializing in engineered-to-order (ETO) solutions with a reputation for innovation and precision.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control System
- CN / C / SC / PLC
- Speed
- 100 - 2200 rpm
- Container Capacity
- 75 - 750 litres
- Height Adjustment
- Electric
- Product Feed System
- Standard on cover
- Container Clamping Range
- Ø 44 ‒ 100 cm
- Container Height
- 50 ‒ 130 cm
- Weight
- 1000 kg
- Net Power Calibration
- Yes
- Data Interface
- USB (Wi-Fi,LAN expected in 2022)
- Software
- WINDISP© 7
- Process Control
- Repeatability,data recording
- Dispersion Method
- Constant speed or power input
- Peripheral Speed
- Variable
- TÜV-certified Safety Module
- DISPERSAFE®
- Connectivity
- USB
- Height Measurement
- Adjustable
- Automation
- PLC-Controlled
- Working mechanism
- Dispersing and grinding
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Abrasion resistance
- High
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Cleanability
- Easy
- Biological compatibility
- Yes
- Machine footprint
- 140 x 375 x 170 cm
- Tank capacity
- 75 - 750 litres
- Container clamping range
- Ø 44 ‒ 100 cm
- Container height
- 50 ‒ 130 cm
- Discharge method
- Integrated product feed system
- Control panel type
- CN / C / SC / PLC
- Height adjustment
- Electric
- Stand type
- Telescopic with integrated electrical adjustment
- Container capacity range
- 75 - 750 litres
- Discharge method
- Telescopic stand height adjustment
- Modular Systems
- Rotor-Stator,Basket Mill
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)