Medium torque top entering mixer for chemical processing

Achieve consistent mixing results with a versatile, high-torque top entering mixer designed to handle varied viscosities and challenging process conditions.

Mixes and Blends Liquid and Slurry Products

The Series 10 Medium Torque Top Entry Mixer from Lightnin is engineered to tackle diverse mixing challenges with unparalleled flexibility. This equipment stands out for its durable construction featuring the largest tapered roller bearings in its class, which ensures a long operating life of up to 100,000 hours. Its unique output shaft design minimizes deflection, enhancing seal longevity and reducing maintenance needs. The Series 10 excels in various sectors, including chemical processing, food and beverage manufacturing, and water treatment, enabling the production of emulsified chemicals, processed dairy products, and personal care formulations.

Designed for integration into continuous processing lines, it delivers precise mixing through a range of customizable output speeds (9rpm to 125rpm) and motor options, including explosion-proof units. Capable of accommodating shaft lengths over 9 meters, it adapts to large tank configurations without steady bearings. Its dry-well construction prevents oil leaks, safeguarding against product contamination, particularly critical in pharmaceutical and food-grade applications. Available in carbon steel or stainless steel, with options for high alloy and composite materials, the mixer meets CE, ATEX, and other international standards. Maintenance is made simple with easy-access seal and oil changes, and LightninLube™ gear oil enhances operational efficiency.

Benefits

  • Extends operational life and reduces maintenance frequency with high-quality tapered roller bearings.
  • Increases production efficiency by accommodating diverse tank sizes without steady bearings.
  • Prevents product contamination through dry-well construction, eliminating oil leakage risks.
  • Offers flexible integration with customizable speeds and motor options for specific plant standards.
  • Complies with international standards, ensuring global operational compatibility and safety.

General


Applications
Personal care,Chemical processing,Beverage processing,Marine,Fats and oils,Pet food,Oil and gas,Dairy processing,Food processing,Water and wastewater treatment,Plant-based foods,Pharmaceuticals
End products
Creams and lotions,Fruit juice blends,Processed cheese,Emulsified chemicals,Crude oil processing,Plant-based milk alternatives,Wastewater effluent,Sauces and dressings,Ship ballast water treatment,Kibble production,Margarine,Syrups,Vegetable oils,Medicinal suspensions
Steps before
Mixing,Homogenization,Crystallization,Separation
Steps after
Packing,Filtration,Thermal Processing,Heat Transfer
Input ingredients
varied mixer loads,hazardous materials,high-pressure applications,multiple-speed requirements
Output ingredients
mixed substances,combined ingredients,blended materials,uniform mixtures
Market info
SPX Flow is renowned for its expertise in manufacturing industrial ETO equipment, specializing in fluid handling and processing solutions. They are recognized for innovation, reliability, and providing efficient solutions across diverse industries, including food, beverage, and industrial markets.

Technical Specifications


Output speed
9rpm to 125rpm
Power
0.75kW to 22kW (1hp to 30hp)
Shaft length
up to 9 meters (30 feet)
Temperature tolerance
up to 204° C (400° F)
Speed Reducer Service Factor
Minimum AGMA Service Factor of 1.5
Seal deflection
less than 0.26mm / 0.010 inches
Maintenance interval
Oil change once a year

Operating Characteristics


Mixer Type
Top Entering Mixer
Torque Range
Medium Torque
Speed Range
9 rpm to 125 rpm
Power Range
0.75 kW to 22 kW (1 hp to 30 hp)
Automation Level
Manual / PLC
Seal Replacement Time
Less than 30 minutes
Shaft Length
Up to 9 meters (30 feet)
Material Option
Carbon steel / 316 stainless steel
Temperature Range
Up to 204° C (400° F)
CIP/SIP
No submerged seals
Oil Maintenance Frequency
Once a year

Material Compatibility


Abrasion resistance
High
Corrosive resistance (e.g. acids)
Carbon steel or 316 stainless steel
Cleanability
Easy maintenance,dry-well construction
Density/particle size
Adaptable to various mixtures

Physical Characteristics


Output speeds
9rpm to 125rpm
Shaft length
Up to 9 meters (30 feet)
Shaft material
Carbon steel / 316 stainless steel
Output shaft seal deflection
Less than 0.26mm (0.010 inches)
Shaft deflection
Reduced
Temperature operation range
Up to 204° C (400° F)

Custom Options


Motor type
Explosion-proof,multiple-speed units
Angle riser feature
Optional
LightninLube oil
ISO 100,ISO 150,ISO 220,ISO 320