5-in-1 industrial mixer for food and chemical industries

Streamline your production with a multifunctional system that effortlessly combines mixing, coating, drying, germinating, and acidifying processes, reducing time and energy expenditure for complex product formulations.

Integrates Mixing, Coating, Drying, Germinating, Acidifying

The Pegasus® 5-in-1 Mixer from Dinnissen BV offers a comprehensive solution for integrating multiple processes in a single compact unit. This multipurpose mixer stands out by combining mixing, coating, drying, germinating, and acidifying, significantly optimizing production line efficiency for industries such as food, pharmaceuticals, pet food, and chemicals.

The mixer employs a dual-axis system that aerates and tosses powders, pellets, and granulates, creating a homogeneous blend of raw and liquid ingredients. It features a vacuum coating process that ensures liquids penetrate to the core of each particle. Designed for applications like flavored candies, herbal teas, and medicinal granules, the mixer is an asset to high-speed batch or continuous operations.

With Dinnissen’s expertise in automation, the Pegasus® Mixer is equipped for seamless integration into your existing production line, while reducing energy consumption and manual labor. Its hygienic and easy-to-clean design caters to strict industry standards, making it ideal for high hygiene requirement productions. Constructed with durable materials, it can be customized to meet specific production needs, ensuring compliance with industry-specific certifications and regulations.

Benefits

  • Streamlines multiple production processes in a single unit, reducing setup time and floor space.
  • Enhances product quality through precise coating and homogeneous mixing.
  • Minimizes energy usage and labor costs with efficient dual-axis mixing and automation.
  • Facilitates quick product changeovers with hygienic, easy-to-clean design.
  • Customizable to meet specific industry standards and production needs, ensuring regulatory compliance.

General


Applications
Food,Chemicals,Feed,Snacks,Pet food,Pellets,Minerals,Crispy sweets,Cereals,Sweets,Pharma,Granulates,Powders,Flavored products,Tea,Aquafeed
End products
Muesli base flakes,Flavored candy,Protein powders,Coated nuts,Cornflakes,Vitamin-fortified powders,Pelletized animal feed,Chemical powder blends,Medicinal granules,Mineral granules,Granola,Fish feed pellets,Herbal tea blends,Crispy rice snacks
Steps before
Intake,Grinding,Sieving,Transport
Steps after
Cooling,Packing,Filling
Input ingredients
powders,pellets,granulates,dry additives,base product,liquids
Output ingredients
mixed products,coated products,dried products,germinated products,acidified products,flavored products,fresh-sour taste products,homogeneous mixture
Market info
Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.

Technical Specifications


Mixing System
Double-axis
Process Steps
Mixing,Coating,Drying,Germinating,Acidifying
Coating Options
Vacuum / Non-vacuum
Energy Efficiency
High
Cleaning
Fast,Thorough
Automation
Available
Processing Capacity
Powders,Pellets,Granulates
Design
Hygienic and Easy-to-clean
Customization
Available

Operating Characteristics


Integrated steps
Mixing,Coating,Drying,Germinating,Acidifying
Working mechanism
Double-axis mixing system with vacuum capability
Batch vs. continuous operation
Batch
Energy efficiency
Energy-efficient solution
Automation level
SCADA
Cleaning method
Easy-to-clean design
Changeover time
Fast and thorough cleaning

Material Compatibility


Biological compatibility
Suitable for food and pharma applications
Cleanability
Hygienic and easy-to-clean design
Corrosive resistance (e.g. acids)
Suitable for acidifying processes
Abrasion resistance
Capable of handling powders,pellets,and granulates
Density/particle size
Handles different densities and particle sizes of dry raw materials

Product type Characteristics


Abrasiveness
Powders,pellets
Heat sensitivity
Sensitive

Physical Characteristics


Machine footprint
Compact
Tank shape
Cylindrical
Discharge method
Air-tight connection
Mixing mechanism
Dual axis
Control panel type
PLC-controlled
Customization options
Available upon request
Cleaning system
Easy-to-clean design

Custom Options


Control panel type
Customizable HMI
Integration possibilities
Customizable to specific production needs