Distillation equipment for large reactors
Efficiently achieve high-purity separations and syntheses with distillation equipment designed for seamless integration with large reactors, ensuring optimal reaction control and product refinement in demanding applications.
Enables Reaction, Distillation, and Separation Processes
The Distillation Equipment for Reactors from De Dietrich Process Systems combines glass-lined steel reactors with borosilicate glass attachments, optimizing reaction and distillation in chemical and pharmaceutical manufacturing. It excels in producing high-purity APIs, vitamins, and specialty chemicals. Operating in batch or continuous modes, it enables precise reactions, rectification, and phase separation at atmospheric pressure or vacuum conditions. Its borosilicate glass 3.3 construction ensures superior corrosion resistance and visual process monitoring. The setup includes PTFE bellows for flexible connection, accommodating up to 10,000-liter vessels. Equipped with measuring and control devices, including thermometers and flow meters, it integrates seamlessly into production lines, offering options in stainless steel or glass-lined materials for enhanced durability. The equipment supports GMP and FDA compliance and is customizable to meet specific plant requirements.
Benefits
- Enhances product purity and quality with precise reaction and separation control.
- Minimizes operational costs by integrating reaction and distillation into a single apparatus.
- Provides superior corrosion resistance, reducing maintenance needs and extending equipment lifespan.
- Allows flexible operation with batch and continuous processing capabilities.
- Meets stringent regulatory standards, ensuring compliance in pharmaceutical and specialty chemical production.
- Applications
- Vitamins,Fine chemicals,Specialty chemicals,Plant protection agents,Pharmaceuticals
- End products
- Polymers,Vitamin c,Active pharmaceutical ingredients (apis),Pesticides,Vitamin d supplements,Herbicides
- Steps before
- Reaction,Mixing,Synthesis,Hydrogenation
- Steps after
- Separation,Product Purification,Recovery,Refinement
- Input ingredients
- starting materials,reactants,vapours,volatile substances
- Output ingredients
- desired products,distillate,light phase,heavy phase,separated chemicals,fine chemicals,plant protection agents,vitamins,pharmaceuticals
- Market info
- De Dietrich is renowned for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in chemical process systems, glass-lined reactors, and filtration technologies, with a strong reputation for innovation, reliability, and safety in the chemical and pharmaceutical industries.
- Material
- Borosilicate Glass 3.3,PTFE
- Capacity
- Up to 10,000L
- Pressure
- Atmospheric or under vacuum
- Mode of operation
- Batch or Continuous
- Attachment connection
- PTFE bellows
- Heat Exchanger Type
- Coil,Shell,Tube
- Temperature Measurement
- Pt100
- Flow Measurement
- Local display (distillate flow)
- Pressure Gauge
- Local display (vapour line)
- Distillation Types
- Boiling under reflux,Distillation,Hydro Distillation,Rectification,Phase Separation,Vacuum Distillation
- Column Packing
- Bubble cup trays,Raschig ring,DURAPACK®
- Batch vs. continuous operation
- Batch / Continuous
- Reflux operation
- Boiling under reflux
- Vacuum operation
- Atmospheric pressure / Vacuum
- Process integration
- Synthesis and separation
- Flexible connection
- PTFE bellows
- Visual process control
- Transparent borosilicate glass
- Automation level
- Manual / Instrument controlled
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Reactive and distillation processes
- Chemical/Pharmaceutical
- Vessel Capacity
- Up to 10,000 L
- Vessel Material
- Glass-lined steel / Stainless steel
- Attachment Material
- Borosilicate Glass 3.3
- Configuration
- Overhead construction
- Process Connection
- PTFE bellows
- Heat Exchanger Type
- Coil / Shell,Tube
- Mounting Type
- Separate structure mounting
- Control panel type
- PLC / Manual
- Integration possibilities
- PTFE Bellows / Direct Connection
- Vessel attachment options
- Coil Heat Exchanger / Shell,Tube Heat Exchanger
- Material construction
- Stainless Steel / Borosilicate Glass 3.3
- Construction type
- Overhead / Side Mounting