Bulk materials discharge solution for silos and containers

Ensure reliable material flow with a robust discharge solution designed to activate and efficiently empty challenging bulk materials from storage, optimizing your production line’s throughput.

Activates and Discharges Bulk Materials

The BTS discharge bottom by Zeppelin Systems offers a reliable solution for activating and discharging difficult-flowing bulk materials like powders and granules. This equipment combines pneumatic and mechanical action to ensure optimal material flow from silos and containers, integral for operations in the rubber, food, plastics, and chemical industries. Designed to improve the efficiency of your pre-processing and processing stages, it seamlessly integrates into existing conveyor systems and is suitable for handling diverse products such as automotive tires, rubber seals, polyethylene pellets, and cake batter. With options for stainless steel construction, it provides excellent resistance to corrosion, essential for maintaining purity and quality in demanding industrial environments. The BTS discharge bottom supports automated control systems for minimal operator intervention and enhanced production line synergy, while its modular design simplifies cleaning and maintenance routines, reducing downtime. Additionally, its engineering support allows for customization to fit specific operational requirements, ensuring that it meets your precise production needs.

Benefits

  • Enhances material flow efficiency, reducing blockages and downtime.
  • Decreases labor costs with automated pneumatic and mechanical operation.
  • Adapts to various industrial applications, ensuring versatility in production.
  • Minimizes maintenance effort with a user-friendly design.
  • Resists corrosion, preserving material purity and equipment longevity.

General


Applications
Chemical industry,Plastics,Food industry,Rubber and tire industry
End products
Polyethylene pellets,Pvc granules,Varnishes,Bread dough,Cake batter,Paints,Rubber seals,Automotive tires
Steps before
Storage,Blending,Handling
Steps after
Conveying,Mixing,Packaging
Input ingredients
bulk materials,difficult flowing materials
Output ingredients
discharged materials
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Automation
Direct Inquiry
Application
Aeration hopper
Functionality
Activates difficult flowing bulk materials
Action Type
Pneumatic and mechanical action

Operating Characteristics


Air incorporation control
Pneumatic and mechanical action
Automation level
PLC / SCADA
Batch vs. continuous operation
Batch
Cleaning method
Manual
Changeover time
Quick
Energy efficiency
High
CIP/SIP
Not applicable
Batch vs. inline flow
Batch

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Discharge method
Pneumatic and mechanical
System Component
Aeration hopper

Custom Options


Control panel type
Touchscreen / Button interface
Integration possibilities
SCADA / PLC integration
Discharge method
Pneumatic / Mechanical
Automation level
Manual / Automated
Compact footprint
Yes