Horizontal thin film evaporator for continuous distillation

Experience precise control over evaporation and distillation processes with our horizontal thin film evaporator, ideal for achieving high-purity outputs in continuous operations.

Facilitates Continuous Evaporation and Distillation

The Horizontal Thin Film Evaporator from De Dietrich Process Systems specializes in continuous evaporation and reactive distillation, catering to industries like pharmaceuticals, fine chemicals, and green chemistry. Utilizing a horizontal arrangement, it ensures rapid evaporation by efficiently controlling product residency time. Ideal for producing antibiotics, APIs, and natural extracts, this equipment transforms challenging feedstock into high-purity outputs. It integrates seamlessly into production lines with its PLC-controlled system, enabling remote operation and monitoring. Its energy-efficient design reduces consumption by utilizing optimized motor controls, and it is constructed from corrosion-resistant materials suitable for handling aggressive chemicals, ensuring longevity and reliability. Fully compliant with industry standards, it offers customization options and engineering support to meet unique processing needs. Equipped with a CIP system, it ensures effortless cleaning and minimized downtime, making it a critical component for high-speed, continuous operations.

Benefits

  • Maximizes continuous production efficiency with controlled product residency.
  • Enhances separation purity and yield for complex chemical processes.
  • Reduces energy costs through optimized motor control and evaporating efficiency.
  • Complies with stringent industry regulations, ensuring high-quality outputs.
  • Facilitates easy integration and minimal maintenance with corrosion-resistant materials and CIP system.

General


Applications
Green chemistry,Specialty chemicals,Fine chemicals,Biopharmaceuticals,Plant-based ingredients,Pharmaceuticals
End products
Botanical concentrates,Active pharmaceutical ingredients (apis),Antibiotics,Plant extracts,High-purity chemicals,Natural extracts,Flavors and fragrances,Solvent recovery,Specialty chemical compounds,Essential oils
Steps before
Reaction,Mixing,Liquid/Liquid Extraction,Solid/Liquid Extraction,Hydrogenation
Steps after
Reactive Distillation,Vacuum Drying,Filtration/Drying,Neutralisation and Valorisation,Acid Treatment
Input ingredients
chemical solutions,organic compounds,reactive chemicals,viscous liquids
Output ingredients
evaporated compounds,distillate,volatile components,purified solutions
Market info
De Dietrich is renowned for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in chemical process systems, glass-lined reactors, and filtration technologies, with a strong reputation for innovation, reliability, and safety in the chemical and pharmaceutical industries.

Technical Specifications


Arrangement
Horizontal
Evaporation Rate
High
Operation Type
Continuous
Reaction Capability
Reactive distillation
Product Residency Time Control
Yes

Operating Characteristics


Automation level
PLC / SCADA
Batch vs. continuous operation
Continuous
Energy efficiency
High evaporation rates
Cleaning method
CIP / Manual

Product type Characteristics


Reactive Distillation
Yes

Physical Characteristics


Machine footprint
Horizontal configuration
Shape and size
Thin film evaporator design
Feed method
Continuous feed
Discharge method
Continuous discharge
Residency time control
Adjustable

Custom Options


Control panel type
PLC / HMI
Integration possibilities
SCADA / DCS
Material construction
Stainless steel / Glass-lined
Heating option
Steam / Electric / Thermal oil
Modular design
Expandable capacity