Spheroid extruder spheronizer 50kg per hour
Efficiently handle product development and contract manufacturing with a versatile system capable of rapid product changeovers and cleaning, ensuring optimal use of time and resources in your production line.
Extrudes and Spheronizes Efficiently
The Spheroid Extruder Spheronizer System 50kg/hr is designed for efficient batch production across pharmaceutical, catalyst, petrochemical, and ceramic industries. It extrudes and spheronizes materials, creating uniform pellets for drug delivery, catalysts, and filtration. With a compact design suitable for R&D and small-scale production, it offers rapid product changeover and cleaning, enhancing productivity. Operating at a throughput of 50 kg per hour, it accommodates powder and granule forms, powered by high-speed batch, pilot, and continuous processes. The system supports flexible manufacturing needs with easy integration into existing production lines, minimizing downtime and optimizing space utilization.
Benefits
- Increases production efficiency with quick product changeovers and cleaning.
- Easily integrates into varied production environments, maximizing available space.
- Enhances operational flexibility with batch, pilot, and continuous process capabilities.
- Produces consistent, high-quality pellets, improving product reliability.
- Optimizes resource use by accommodating multiple products and rapid turnaround.
- Applications
- Petrochemicals,Ceramics,Catalyst manufacture,Pharmaceuticals
- End products
- Petrochemical catalysts,Controlled-release medication beads,Ceramic beads for filtration,Pellets for drug delivery,Catalyst pellets,Abrasion-resistant ceramic spheres
- Steps before
- Formulation Development,Mixing
- Steps after
- Coating,Drying,Packaging,Tablet Pressing
- Input ingredients
- formulation materials,development batches,raw materials for pharmaceuticals,raw materials for catalysts,raw materials for petrochemicals,raw materials for ceramics
- Output ingredients
- spheroids,extruded pellets,completed batches,pharmaceutical spheroids,catalyst spheroids,petrochemical pellets,ceramic spheroids
- Market info
- Caleva Process Solutions is known for manufacturing and supplying specialized equipment for pellet and extrudate production in the pharmaceutical, nutraceutical, chemical, and food industries, emphasizing innovative process solutions and customer-focused engineering.
- Capacity
- 50 kg/hr
- Batch size
- 250 g (for development batches)
- Automation
- Rapid dismantling,cleaning,and re-assembly
- Footprint
- Small,passes through a standard (800mm) door
- Changeover time
- Rapid changeover between products
- Cleaning method
- Easy to clean
- Batch size
- From 250 g up to 50 kg/h
- Batch vs. continuous operation
- Batch
- Changeover time
- Rapid changeover
- Cleaning method
- Rapid dismantling and cleaning
- Cleaning time
- Minimal due to easy-to-clean design
- Space efficiency
- Small "footprint"
- Flexibility across industries
- Pharmaceutical,catalyst manufacture,petrochemicals,ceramics
- Product adaptability
- Can handle multiple products
- Automation level
- Not specified
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Industries
- Pharmaceutical,catalyst manufacture,petrochemicals,ceramics
- ISO 9001
- Cert No. 1503
- Compact footprint
- Small enough for development trials,passes through standard (800mm) door
- Compact footprint
- Small "footprint"
- Integration possibilities
- Separable units for different areas