Laboratory unit for small quantity production and r&d

For product developers needing precise control and flexibility, this micro-unit enables seamless scaling from small batch trials to production without quality loss, perfect for crafting high-quality confectionery and nutraceuticals.

Processes Confectionery and Nutraceuticals Efficiently

The Lab+ micro-unit from Hänsel Processing is a highly versatile laboratory-scale machine designed to meet the challenges of producing small-batch confectionery and nutraceutical products. This system features a high-shear mixer for homogeneous raw material preparation, capable of integrating crystals, powders, and jellifying agents. Applications span hard candies, chewy toffees, and vitamin gummies, making it ideal for both confectionery producers and R&D departments in the nutraceuticals industry.

With a production capacity ranging from 8 to 16 kg/h, Lab+ offers precise control through integrated weighing, dosing, and vacuuming stages, ensuring low-temperature processes that preserve ingredient quality. The unit operates without the need for compressed air or steam, increasing site-installation flexibility. High-quality components and the plug & run design facilitate quick installation and start-up, minimizing downtime. Optional flow meters on dosing pumps enhance automation and process accuracy.

Lab+ supports customization via a separate data login for process parameter access, essential for R&D refinements. Its robust construction upholds Hänsel’s industrial-grade standards, providing reliability for both transitional product development and regular production lines. The system’s flexibility is further highlighted by its compatibility with existing lab depositors, enabling seamless integration into your workflow.

Benefits

  • Enhances R&D efficiency with precise control over small-batch production.
  • Offers flexibility in site installation by operating without compressed air or steam requirements.
  • Minimizes product waste and downtime through quick plug & run setup.
  • Ensures high-quality ingredient preservation with temperature-controlled vacuum processing.
  • Streamlines integration with existing laboratory equipment for seamless operational scalability.

General


Applications
Candy,Jelly,Otc supplements,Nutraceuticals,Fondant,Toffees,Bars,Hard candy,Torrone,Chewy candies,Eclairs,Fruit gummies
End products
Nougat bars,Fruit-flavored chews,Jawbreakers,Gummy bears,Vitamin gummies,Herbal cough drops,Chocolate-covered eclairs,Pectin jellies,Sesame bars,Marshmallow fondant,Caramel chews,Soft toffee pieces,Almond nougat,Sugar-free candy,Mint hard candies
Steps before
Raw material preparation,High-shear mixing,Integrated weighing
Steps after
Vacuuming,Add colors,flavors,acids,active ingredients,Feeding to laboratory depositor
Input ingredients
crystals,powders,liquids,jellifying agents,dairy materials,protein-containing materials,raw materials,colours,flavours,acids,active ingredients
Output ingredients
small quantities of high quality products,hard candies,fillings,caramel,toffees,chewy candies,fruit gummies,jellies,confectionery masses
Market info
Haensel-Processing is known for its expertise in developing and manufacturing high-quality engineered-to-order equipment for the confectionery industry, offering innovative solutions and customized machinery that enhance production efficiency and product quality.

Technical Specifications


Production Range
8–16 kg/h
Batch Size
5–7 kg
System Type
Micro-unit
Installation Concept
Plug,Run
Automation
Frequency-controlled dosing pump
Energy Type
No compressed air required
Steam Usage
Operated without steam

Operating Characteristics


Batch vs. continuous operation
Continuous
Automation level
PLC-controlled
Changeover time
Fast start-up and shutdown
Cleaning method
Manual
Energy efficiency
High-quality components,no compressor or steam required

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm
Compatibility with jellifying agents
Yes
Compatibility with crystals,powders,and liquids
Yes

Product type Characteristics


Container type
Glass / PET

Physical Characteristics


Compact footprint
Yes
Machine footprint
Small / Laboratory scale
Control panel type
Integrated
Discharge method
Continuous
Tank shape
Cylindrical

Custom Options


Control panel type
Seamless HMI
Integration possibilities
SCADA compatible
Compact footprint
Plug,Run concept
Flexible Process Parameters
Direct access for R,D
Customization for Ingredients
Pumps with flow meters