Decarboxylation package for botanical extraction
Optimize decarboxylation and reaction processes with precise temperature control and efficient vacuum sealing to ensure the highest purity for your botanical extracts and active ingredients.
Controls Reaction Environment for Decarboxylation Processes
The Ai R10 and Ai 2R10 from Across International are glass jacketed reactors designed for optimal control in decarboxylation and chemical reactions. Featuring adjustable stirring speeds and a vacuum-sealed environment, these reactors maintain stable conditions for producing high-purity cannabidiol (CBD) oils, APIs, and botanical extracts. They integrate seamlessly into lab-scale and pilot plant setups, supporting batch processing with manual operation. The reactors’ high borosilicate glass construction ensures resistance to heat, cold, and corrosion while the dual-jacketed model offers enhanced temperature control by drawing vacuum from the outer jacket. With a digital control interface, you’ll benefit from precise adjustments and minimal energy consumption. Certified to meet stringent safety and quality standards, these reactors are also equipped for easy cleaning and maintenance, making them ideal for pharmaceutical, chemical, and botanical extraction industries.
Benefits
- Optimizes product consistency with precise temperature and vacuum control.
- Enhances energy efficiency, reducing utility costs by extending chiller life.
- Integrates efficiently into existing lab setups with a compact, bench-top design.
- Minimizes chemical exposure risks with solvent-resistant materials and secure seals.
- Ensures compliance with safety standards through robust construction and certifications.
- Applications
- Chemicals,Liquid formulations,Pharmaceutical tablets,Fine chemicals,Nutraceuticals,Botanical extraction,Biopharmaceuticals,Essential oils
- End products
- Cannabidiol (cbd) oils,Botanical extracts,Active pharmaceutical ingredients (api),Chemical reagents,Vitamin e oil,Herbal tinctures,Omega-3 supplements,Multivitamin liquid supplements
- Steps before
- Material Preparation,Solvent Dispensing,Chemical Synthesis Setup
- Steps after
- Solvent Recovery,Cooling,Vacuum Drying
- Input ingredients
- synthetic reaction materials,viscous materials,reactive materials,solvents
- Output ingredients
- recovered materials,condensed output,processed chemicals
- Market info
- Across International is known for manufacturing high-quality thermal management equipment, such as vacuum ovens, furnaces, and laboratory equipment, with a strong reputation for reliability and innovation in industries like materials research, cannabis processing, and laboratory testing.
- Reaction glass vessel capacity
- 2.6 gallons (10L)
- Cooling/heating jacket capacity
- 0.8 gallon (3L)
- Glass material
- High borosilicate glass 3.3
- Rotation controller
- Digital controller with variable frequency drive
- Maximum jacket pressure
- 4.4 psi or 0.03 MPa
- Agitator material
- 304 stainless steel with PTFE liner
- Condenser
- Dual-cooling coil design
- Vacuum level
- 20 torr
- Glass vessel temperature range
- -110F to 400F
- Vacuum sealing
- Glass or PTFE
- Reactor dimensions (WxDxH)
- 18 x 26 x 78"
- Shipping weight
- 240 Lbs
- Temperature range
- -110°F to 400°F
- Stirring speed
- Adjustable
- Vacuum level
- 20 torr
- Batch vs. continuous operation
- Batch
- Cooling capability
- Dual-cooling coil design
- Automation level
- Digital control
- Cleaning method
- Manual
- Energy efficiency
- N/A
- Pressure resistance
- Maximum 4.4 psi
- Material feeding method
- Pressure equalizing funnel
- Corrosive resistance (e.g. acids)
- Heat/cold/corrosion-resistant
- Application
- Synthetic Reaction
- Machine footprint
- 18 x 26 x 78 inches
- Discharge method
- 1-inch glass bottom drain port with PTFE open/close valve
- Reactor vessel shape
- Cylindrical
- Capacity
- 10L (2.6 gallons)
- Weight
- 240 Lbs
- Control panel type
- Digital controller with variable frequency drive
- Control panel type
- Digital controller with variable frequency drive
- Integration possibilities
- Compatible with temperature and stirring speed digital displays
- Cooling option
- Includes optional chiller for condenser
- Reactor configuration
- Single or Dual jacketed glass reactor
- Insulation option
- Thermo insulation jacket with adjustable drawstrings