Industrial breaker for reducing large lumps and agglomerates
Efficiently break down challenging materials with a robust solution designed to reduce bulk solids to desired particle sizes while minimizing energy consumption, ensuring optimal integration within your processing line.
Reduces and Processes Large Materials into Finer Sizes
The Dinnissen Breaker is engineered to handle challenging milling tasks across various industries, including food, pharma, and chemicals. Featuring a robust rotor/stator principle, this breaker efficiently processes large chunks into smaller grains, ranging from 10 mm to 150 microns. Dinnissen’s design ensures high throughput capacities of up to 80 tons per hour, using low rotational speeds to minimize energy consumption and prevent excess heat generation, crucial for processing moist or greasy products like cocoa and filter cake.
Integration into existing production lines is seamless, with options for automated control systems and remote monitoring. Constructed from high-quality stainless steel, it meets EHEDG hygiene standards, making it ideal for sensitive applications such as infant food and pharmaceutical granules. The unit’s dust-proof design and easy-access sliding drawer simplify cleaning and maintenance, reducing downtime for operators.
With customizable rotor versions and the flexibility to test products at Dinnissen’s D-Innocenter, this equipment offers tailored solutions to meet precise production needs, supported by comprehensive engineering and after-sales support.
Benefits
- Optimizes energy use with low-speed operation, lowering operational costs.
- Enhances productivity by processing up to 80 tons per hour with minimal heat generation.
- Ensures consistent quality for sensitive products with EHEDG-certified hygienic design.
- Minimizes maintenance time through easy-access cleaning features, boosting uptime.
- Customizable configurations meet specific production requirements, increasing process efficiency.
- Applications
- Food,Chemicals,Feed,Pet food,Pharma,Infant food,Cocoa cake,Minerals,Filter cake,Cinnamon sticks,Aquafeed,Recycling
- End products
- Cinnamon powder,Cocoa powder,Infant formula,Recycled plastic granules,Ceramic powders,Animal feed pellets,Fish feed pellets,Pet biscuits,Mineral dust,Pharmaceutical granules
- Steps before
- Grinding,Intake,Conveying,Handling
- Steps after
- Sifting,Screening,Packaging,Filling
- Input ingredients
- large chunks,lumps,agglomerates,moist products,greasy products,elastic materials,tough materials,fibrous structure
- Output ingredients
- smaller chunks,grains,dust particles,fine powders,fineness from 150 microns to 10 mm
- Market info
- Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.
- Capacity
- 100 kg to 80 tons per hour
- Fineness
- 150 microns to 10 mm
- Rotor/Stator Principle
- Yes
- Energy Consumption
- Low
- Material Compatibility
- Moist and greasy products
- Sifting System
- Optional,removable
- Construction
- Robust,long service life
- Design
- Hygienic and dust-proof
- EHEDG Version
- Available
- Automation
- In-house production,quality control,and testing
- Cleaning
- Easy,rotor is mounted on one side
- Capacity Range
- Depending on product and fineness
- Working mechanism
- Rotor/Stator principle
- Batch vs. continuous operation
- Batch / Inline Continuous
- Low rotational speed
- High capacity with low energy consumption
- Material compatibility
- Hard,elastic,tough,fibrous
- Rotor versions
- Different options available for desired fineness
- Sifting section
- Optional removal with sliding drawer
- Cleaning method
- Easy cleaning and inspection
- Hygienic design
- EHEDG certification available
- Energy efficiency
- Minimum energy consumption,high capacity
- Flexibility
- Handles from large chunks to fine powders
- Abrasion resistance
- High
- Biological compatibility
- Suitable for food and pharma
- Cleanability
- Hygienic,EHEDG version available
- Corrosive resistance (e.g. acids)
- High
- Breaking Method
- Rotor/stator principle
- Machine footprint
- N/A
- Feed/discharge method
- N/A
- Compact footprint
- N/A
- Control panel type
- Touchscreen / PLC
- Integration possibilities
- SCADA / MES
- Custom rotor versions
- Available for desired fineness
- Sifting section
- Removable via sliding drawer
- EHEDG version
- Available for hygiene