Homogenous blending solution for powders and granules
Achieve precise, homogenous blending of challenging materials like sticky or moist powders, ensuring consistent product quality and efficient mixing in both batch and continuous operations.
Mixes and Blends Powders and Granules
The Gardner Ribbon Mixer by Kemutec is engineered to address the challenges of achieving consistent, homogenous mixing in diverse industrial applications. This versatile machine processes free-flowing materials using a robust helix ribbon agitator, ensuring precise axial and radial flow to maintain blend consistency. Designed for both batch and continuous operations, it can handle a range of products including protein powder blends, cake batter, and seasoning powders, with capacities from 35L to 20,000L.
Ideal for food processing, pharmaceutical manufacturing, and chemical production, the mixer integrates easily into existing systems with features such as a cantilevered shaft for hygienic operation and low-energy consumption. Configurable with options like U-shaped or circular mixing troughs, pressure and vacuum capability, and liquid addition facilities, it allows customization to meet specific process requirements. Users benefit from easy access for cleaning and the option for CIP systems to minimize downtime and contamination risk. This machine complies with industry standards, offering reliable performance and longevity with engineered support tailored to customer needs.
Benefits
- Enhances product consistency with precise axial and radial mixing.
- Reduces energy costs by utilizing efficient motor control.
- Customizable configurations meet diverse application needs.
- Minimizes downtime with easy-to-clean, hygienic design.
- Supports scalable production from pilot to full-scale operations.
- Applications
- Soups,Moist powders,Pet food,Granules,Sticky powders,Dry powders,Cake mix,Damp powders
- End products
- Sticky dough mixes,Damp cleaning agent powders,Granola clusters,Protein powder blends,Granular pet treats,Cake batter,Seasoning powders,Soup bases,Damp spice mixes
- Steps before
- Grinding,Drying,Powder Mixing,Formulation,Ingredient Loading
- Steps after
- Granulation,Packing,Drying,Coating,Live Storage
- Input ingredients
- powders,granules,free-flowing material,ingredients,sticky powders,moist powders,damp powders
- Output ingredients
- homogenous blend,mixed consistency,complete mixture,dry mixed powder,liquid-coated material,granulated powder
- Market info
- Kemutec is known for its expertise in manufacturing industrial powder processing equipment, including sifters, mills, and mixers, tailored to meet specific customer needs. They are reputed for delivering high-quality, reliable engineered-to-order solutions.
- Capacity per hr for continuous mixing
- Up to 20,000L from 50L
- Batch size
- 35L to 20,000L
- Agitator type
- Single helix ribbon agitator
- Aspect ratio
- Short-aspect ratio mixing troughs
- Energy consumption
- Low energy
- Material handling
- Free-flowing material
- Mixing precision
- High level of precision
- Operating modes
- Batch or Continuous
- Shaft type
- Cantilevered Shaft (optional)
- Mixing flexibility
- Coating with liquid addition
- Batch vs. continuous operation
- Batch / Continuous
- Agitator type
- Helix Ribbon / Double Helix
- Mixing pattern
- Axial and Radial Flow
- Liquid addition capability
- Pressure Spray / Atomizing
- Cleaning ease
- Quick / Easy
- Material handling capability
- Free-flowing Powders and Granules
- Customization
- Project-by-Project Basis
- Energy consumption
- Low Energy Mixing
- Cleaning method
- Manual / CIP
- Hygiene standard
- High / Cantilevered Shaft
- Application flexibility
- Food,Chemical,Pharmaceutical
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Powder Types
- Free-flowing/Sticky
- Machine footprint
- Compact
- Mixing trough shape
- U-shaped or circular
- Mixing trough capacity
- 35L to 20,000L
- Discharge method
- Total discharge valve
- Agitator type
- Single helix ribbon agitator
- Mixing trough shape
- U-shaped or circular
- External jackets
- Heating or cooling
- Cantilever shaft
- Optional
- Liquid addition capability
- Pressure spraying,atomizing,gravity sparge pipe
- Material of construction
- Various options available
- Discharge method
- Total discharge valve
- Mixing agitator
- Helix Ribbon,Double Helix