Fluidizing bed blending silo for powder mixing
Optimize your batch mixing process with a fluidizing bed blending silo, designed to enhance homogenization and degassing of fluidizable bulk materials with exceptional energy efficiency.
Homogenizes and Degasses Fluidizable Powder Materials
The Fluidizing Bed Blending Silo ZSD from Zeppelin Systems is specifically designed for the efficient mixing and homogenization of fluidizable bulk materials, ranging from flour to elastomer composites. Utilizing a fluidizing gas flow, usually air, it allows for gentle mixing through random relative movements of particles, making it ideal for powders prone to breakage. Its design optimizes aeration across different inflow zones to enhance mixing efficiency and reduce processing times, effectively handling large batch operations with minimal energy use. The system is suitable for various industries, including rubber and tire, food, and plastics, capable of processing substantial quantities of materials under batch operations. Integrated automation support allows seamless integration into existing control systems, with the opportunity for further customization tailored to specific operational needs. The ZSD model is built with durable materials to ensure reliability and longevity, adhering to industry standards and offering easy maintenance for continuous operational readiness.
Benefits
- Provides efficient mixing with minimal energy consumption, saving operational costs.
- Protects delicate powders and bulk materials from wear due to gentle fluidization.
- Enhances product quality through thorough homogenization and effective degassing.
- Integrates seamlessly into existing production lines, streamlining operations.
- Accommodates large batch sizes, increasing production capacity.
- Applications
- Food industry,Fluidizable bulk materials,Chemical industry,Plastics,Rubber and tire industry,Powders
- End products
- Cornstarch,Powdered sugar,Polypropylene powder,Elastomer composites,Flour,Polycarbonate granules,Tire compound batches,Carbon black,Talcum powder,Pvc powder
- Steps before
- Grinding,Drying,Particle Size Reduction
- Steps after
- Degassing,Packing,Blending
- Input ingredients
- fluidizable bulk materials,particle sizes less than 500 μm,powder,fluidizing gas,air
- Output ingredients
- homogenized bulk material,degassed product,large quantities of mixed powder
- Market info
- Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.
- Particle size
- ≤ 500 μm
- Batch operation
- Yes
- Aeration variability
- Different inflow zones
- Energy consumption
- Minimal
- Batch vs. continuous operation
- Batch
- Fluidizing gas type
- Air
- Mixing method
- Fluidization
- Aeration control
- Variable
- Energy efficiency
- Minimal energy consumption
- Product compatibility
- Fluidizable powders
- Degassing capability
- Yes
- Density/particle size
- < 500 μm
- Agglomeration Risk
- Low
- Tank shape and size
- Fluidizing bed design
- Feed/discharge method
- Aeration for fluidization
- Basin or cone design
- Fluidizing bed
- Particle size compatibility
- Less than 500 μm
- Control panel type
- PLC / HMI / Touchscreen
- Integration possibilities
- SCADA / MES / ERP systems
- Discharge method
- Gravity / Pneumatic
- Footprint size
- Compact / Modular