High level infeed palletizer system

Optimize your production line with a high-speed palletizing solution that seamlessly integrates multiple infeed options and precise layer formation, ensuring efficient handling of diverse packaging formats for streamlined operations.

Palletizes Various Products with High-Level Infeed

The Agilis Palletizer from GEA offers a versatile solution for high-level infeed palletizing across diverse industries, including food, beverage, pharmaceutical, and packaging. It stands out with its configurable infeed options—single, double, or triple—allowing tailored solutions for specific production speeds. The palletizing process is enhanced by a vertical lift loading system and a unique double rotating bar for efficient layer transfer. Designed for handling solid products like canned beverages, milk cartons, and pharmaceutical vials, Agilis operates with automatic adjustments for various palletization patterns, thanks to self-centering compacting bars. It achieves up to six layers per minute, integrating seamlessly into high-speed production lines. Made from durable materials, such as painted carbon steel and high-resistance steel guides, it ensures longevity and minimal maintenance, with open access for easy setup. The system is designed for continuous operation with energy efficiency benefits provided by inverter-controlled double motors.

Benefits

  • Increases production output with configurable infeed options tailored to your needs.
  • Ensures precise pallet positioning and reduced material handling time with automatic pattern adjustments.
  • Minimizes operational costs by utilizing energy-efficient double motors with inverter controls.
  • Facilitates easy maintenance and accessibility for quicker setup and reduced downtime.
  • Enhances operational safety with robust construction and reliable component materials.

General


Applications
Food,Personal care,Gas and energy,Marine,Beverage,Oil,Chemical,Environment,Home,Dairy,Pharmaceutical
End products
Skincare cream tubs,Shipboard packaging,Gas cylinders,Chemical drums,Bottled water,Milk cartons,Recyclable waste bales,Aerosol sprays,Cheese blocks,Pharmaceutical vials,Canned beverages,Personal care lotion bottles,Lubricating oil cans
Steps before
Product Infeed Preparation,Row Formation,Pack Division or Manipulation
Steps after
Pallet Wrapping,Loading Onto Transport,Storage
Input ingredients
products,packaged goods,unstable packages,layers of products
Output ingredients
palletized products,pallets,layers on pallets
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Product Infeed Level
High level
Infeed Options
Single/Double/Triple
Production Capacity
Up to 6 layers/min
Material Construction
Painted carbon steel
Power System
Double motor with inverter and encoder control
Pallet Lifting
1¼" chains and steel wheels on guides
Layer Transfer System
Double rotating bar
Compacting System
Self-centering side compacting bars
Adjustability
Automatic adjustment with electromechanical control unit
Layer Pre-formation
Row preparation on positive belts
Safety and Maintenance
Open access platform

Operating Characteristics


Automation level
PLC / Inverter control
Batch vs. continuous operation
Batch
Lift mechanism
Double motor with inverter and encoder control
Pallet transfer method
Vertical lift pallet loading system
Layer transfer system
Double rotating bar
Palletization pattern adjustment
Automatic with electromechanical control
Production capacity
Up to 6 layers/min
Changeover time
Easy setup and maintenance
Cleaning method
Open access for manual cleaning

Material Compatibility


Abrasion resistance
High durability
Corrosive resistance (e.g. acids)
Corrosion-resistant steel
Density/particle size
Variety of package sizes
Cleanability
Easy access and maintenance

Physical Characteristics


Machine footprint
Compact design with open access
Material of columns
5mm painted carbon steel sheet
Side compacting bars
Self-centering type with polyurethane toothed belts
Lift mechanism
1¼” chains and steel wheels
Platform access
Yes
Handling system
Double rotating bar for layer transfer
Drive chains
Two lateral drive chains with motor gear reducer unit

Custom Options


Palletizer Configuration
Single/Double/Triple Infeed
Pack Divider
Available
Manipulator
Available
Side Compacting Bars
Self-centering
Motor Control
Inverter and Encoder
Layer Transfer Bars
Double Rotating
Open Access Design
Yes
Palletization Pattern Adjustment
Automatic