Big bag discharge station for bulk material handling
Ensure low-dust and efficient discharge of bulk materials with a system designed to integrate seamlessly into automated feeding processes, enhancing overall production efficiency.
Discharges Bulk Materials from Big Bags
The Big Bag Discharge Station from AZO GmbH & Co. KG offers a comprehensive solution for efficient bulk material handling across various industries, including chemicals, pharmaceuticals, and food processing. Designed for reliability and low-dust operation, this station facilitates material discharge from big bags into closed automated systems.
Its working principle involves using a hoist to suspend big bags, which are then docked to the station’s discharge pipe via a pneumatic clamping system. Optional vibrators or massagers ensure smooth flow for difficult materials, while low-level indicators signal when bag change is necessary. This unit is particularly beneficial for handling powders and granules, such as detergent powders, protein powders, and cement additives.
Capable of both manual and automated operations, it integrates seamlessly into your production line, accommodating various material types. Built with corrosion-resistant materials, it ensures compatibility with a wide range of bulk substances. Custom engineering support is available to tailor the system to specific production needs, ensuring compliance with industry standards and enhancing operational efficiency.
Benefits
- Enhances operational efficiency with low-dust discharge, minimizing material loss and workplace contamination.
- Supports versatile applications through compatibility with challenging materials via optional vibrators and massagers.
- Streamlines production with seamless integration into automated systems, reducing manual handling.
- Ensures timely material replenishment with low-level indicators, preventing process interruptions.
- Offers robust durability and chemical resistance, suitable for diverse industrial environments.
- Applications
- Ingredients,Fine chemicals,Minerals,Nutraceuticals,Bulk materials,Powders,Pharmaceuticals
- End products
- Detergent powders,Mineral supplements,Protein powders,Baking ingredients,Vitamin supplements,Cement additives,Talcum powder,Pharmaceutical excipients,Calcium carbonate
- Steps before
- Material Unpacking,Material Transport,Hoisting,Loading
- Steps after
- Material Discharge,Downstream Processing,Material Conveying,Product Screening
- Input ingredients
- bulk materials,ingredients,big bags
- Output ingredients
- downstream process,discharged materials
- Market info
- AZO is renowned for designing and manufacturing automated bulk material handling systems, specializing in mixer feeding, ingredient automation, and process control, known for their reliability and tailored solutions in the food, pharmaceuticals, and chemical industries.
- Discharge Method
- Manual / Pneumatic
- Bag Type
- Big bag with inner liner
- Liner Tautness Device
- Available
- Vibration Support
- Vibrator / Bag Massager
- Low-Level Indicators
- Optional
- Interface with Downstream Process
- Customizable
- Working mechanism
- Big bag discharge with clamping disc and vibrator
- Integrated steps
- Manual or pneumatic lowering,bag tautening
- Handling type
- Environmental-friendly shipping and handling
- Changeover mechanism
- Low-level indicators for timely bag change
- Flow type
- Closed automated feeding system
- Cleanability
- Designed for low-dust discharge
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Discharge method
- Low-dust discharge
- Big bag compatibility
- Supports big bags with and without liners
- Vibration capabilities
- Equipped with vibrator or bag massager
- Liner tautness device
- Available
- Bag support table
- Vibrating support table
- Discharge sleeve tautness control
- Manual / Pneumatic
- Support table options
- With vibrator / Bag massager
- Liner compatibility
- Yes
- Low-level indicators
- Optional
- Interface customization
- Customized to process requirements
- Bag suspension system
- Frame with hoist