Inline disperser for homogeneous emulsions and suspensions
When producing high-quality emulsions and suspensions in the chemical, food, pharmaceutical, or cosmetics industries, achieving consistent particle size distribution can be challenging. Traditional methods often fail to provide the precision required, leading to issues such as incomplete dispersion or unstable products.
Achieve precise dispersion and mixing
The Ystral Z-Inline-Disperser is designed for the preparation of suspensions, solutions, and emulsions in various industries. Its operation is based on the rotor-stator principle, where a narrow radial gap between the rotor and stator and high peripheral speeds generate large shear gradients. The product passes through the shear zone, where it undergoes multiple mechanical forces due to the multi-tooth geometry of the rotor and stator, leading to effective comminution and homogeneous distribution. Capable of batch dispersion in circulation or inline dispersion in a single step, it ensures short and reproducible mixing processes. It includes precise multi-stage shearing tools for narrow droplet spectrum in emulsions and complete de-agglomeration of powders in suspensions. Additionally, it supports self-transportation of low to medium-viscosity products and is equipped for easy cleaning with CIP. The disperser’s technical specifications include power options of 1.5 to 110 kW, speeds up to 3,600 min-1 with a frequency converter, and liquid throughput of 0.2 to 100 m³/h. The system is constructed from stainless steel (AISI 316 L) and is available in explosion-resistant designs.
Benefits
- Consistent particle size distribution
- Short and reproducible mixing processes
- Easy integration with CIP for cleaning
- Suitable for low and medium-viscosity products
- Meets 3A Sanitary Standard Certifications