Inline disperser for homogeneous emulsions and suspensions
Achieve precise control over particle size and distribution with advanced inline dispersing, ensuring consistent quality in emulsions, suspensions, and shear-sensitive applications.
Mixes and Disperses Liquids and Powders
The YSTRAL Z-Inline Disperser is an advanced rotor-stator mixer ideal for industries such as chemicals, pharmaceuticals, and cosmetics. It excels in creating homogeneous solutions, suspensions, and emulsions through its high-shear inline processing. The narrow radial gap between the rotor and stator facilitates intense shearing, ideal for de-agglomeration and mixing tasks. Capable of handling liquids, powders, and slurries, the Z-Inline Disperser achieves liquid throughputs up to 100 m³/h and operates at circumferential speeds of 10–54 m/s. This equipment allows for seamless integration into existing production lines, thanks to its stepless speed control via frequency converter. It ensures energy efficiency, with peripheral speeds optimized for reduced energy consumption. Constructed from stainless steel 1.4404 (AISI 316 L), it offers durability and corrosion resistance. The Z-Inline Disperser is easy to maintain, featuring CIP capabilities, and it meets 3A sanitary standards, making it suitable for stringent hygiene requirements. Customization options include explosion-resistant designs and specific certifications, ensuring it meets diverse operational demands.
Benefits
- Achieves consistent product quality with precise mixing and dispersion.
- Enhances production efficiency by integrating seamlessly into existing lines.
- Minimizes energy use with optimized rotor-stator configurations.
- Ensures easy cleaning and maintenance with CIP capabilities, reducing downtime.
- Adaptable to various industries with customization options for specific operational needs.
- Applications
- Chemicals,Food,Solutions,Inks,Suspensions,Coatings,Cosmetics,Emulsions,Paints,Pharmaceuticals
- End products
- Epoxy coatings,Face creams,Pigment suspensions,Printer ink,Liquid detergents,Salad dressings,Dairy emulsions,Cough syrups,Adhesive formulations,Polymer emulsions,Latex-based solutions,Antacids,Resins,Shampoo,Cream emulsions,Water-based paints
- Steps before
- Purification,Grinding,Emulsification,Powder Handling
- Steps after
- Sterilization,Packing,Coating
- Input ingredients
- suspensions,solutions,emulsions,powders,low-viscosity products,medium-viscosity products
- Output ingredients
- homogeneous mixtures,narrow droplet spectrum for emulsions,de-agglomerated suspensions
- Market info
- Ystral is known for its expertise in mixing, dispersing, and powder wetting technologies, providing high-quality engineered-to-order equipment solutions for industries such as chemicals, pharmaceuticals, and food, renowned for innovation, reliability, and efficiency in process optimization.
- Power
- 1.5 – 110 kW
- Voltage
- 230 / 400 V,50 / 60 Hz,custom voltages
- Speed
- 750 / 1,500 min-1,1,500 / 3,000 min-1 stepless up to 3,600 min-1 with frequency converter
- Dispersion chamber material
- Stainless steel 1.4404 (AISI 316 L),special material
- Liquid throughput
- 0.2 - 100 m³/h
- Circumferential speed
- 10 – 54 m/s
- Batch vs. continuous
- Batch or inline
- Cleaning method
- CIP
- Seal configuration
- Acc. requirements
- Working Mechanism
- Rotor-stator principle
- Automation Level
- Manual / PLC
- Batch vs. Inline Flow
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C
- Energy Efficiency
- Low energy consumption
- Cleanability
- CIP
- Corrosive resistance (e.g. acids)
- Stainless steel 1.4404 (AISI 316 L)
- Batch vs. continuous operation
- Batch / Inline
- Self-transportation capability
- Low and medium-viscosity products
- Explosion-resistant design
- Certificate,Qualifications
- Voltage options
- 230 / 400 V,50 / 60 Hz,custom voltages
- Speed control
- Stepless up to 3,600 min-1 with frequency converter
- Seal Configuration
- Acc. to requirements