Explosion-proof production vacuum disperser for viscous products

Achieve precise and reliable dispersion of high-viscosity substances under vacuum conditions, ensuring optimal mixing without air inclusions, even in explosive environments.

Disperses High-Viscosity Products Under Vacuum Conditions

The DISPERMAT® SCVA6-EX from VMA-GETZMANN is an explosion-proof production vacuum dissolver designed for high-efficiency dispersion of high-viscosity products under vacuum conditions. Featuring a robust scraper system, it ensures smooth mixing and dispersion by continuously conveying materials toward the center of containers up to 2500 liters. This equipment is pivotal for manufacturing agrochemicals, automotive paints, pharmaceuticals, and more, processing quantities ranging from 400 to 2000 liters. The integration of ATEX protection certifies its safe operation in explosive environments. With a hydraulic T6 stand, the dissolver allows easy height adjustment, promoting seamless incorporation into continuous or batch production lines. Options for enhanced process control, like C-TECHNOLOGY and DISPERSAFE®, enable precise parameter management while conserving energy via a variable-speed drive system. Constructed from durable materials, it supports customization to fit specific production requirements, ensuring compliance with stringent safety and operational standards.

Benefits

  • Enhances product quality by preventing air inclusion during dispersion.
  • Ensures operational safety in explosive environments with ATEX compliance.
  • Adapts to a range of production scales with flexible container capacity.
  • Minimizes energy consumption via efficient vacuum processing.
  • Facilitates integration with automated production lines, optimizing workflow efficiency.

General


Applications
Ceramics,Nano-applications,Printing inks,Building coatings,Agrochemicals,Cosmetics,Fuel cells,Adhesives,Food products,Automotive paints,Batteries,Electronics,Pharmaceuticals
End products
Face creams,Clearcoats,Pesticides,Oled displays,Anodes,Insecticides,Cathodes,Structural adhesives,Anti-corrosion coatings,Spice mix pastes,Lotions,Controlled-release tablets,Liquid capsules,Ceramic glazes,Nutritional supplements,Lcd displays,Waterproof coatings,Packaging inks,Silicone sealants,Basecoats,Herbicides
Steps before
Raw material preparation,Mixing,Batch preparation,Pre-dispersion,Grinding
Steps after
Homogenization,Filling,Quality control,Coating,Packing
Input ingredients
paints and varnishes,pigments,additives,chemistry materials,plastics,adhesives,coatings,pharmaceutical ingredients,cosmetics materials,microbiology samples,agrochemicals,ceramics,high-viscosity products,slurries,conductive additives,food additives,spice pastes,natural pigments,liquid crystal materials
Output ingredients
dispersed paints,homogeneous varnishes,activated pigments,blended additives,processed chemistry compounds,mixed plastics,blended adhesives,coated products,refined pharmaceutical products,stable cosmetics,prepared microbiology samples,homogenized agrochemicals,processed ceramics,dispersed slurries,conductive coatings,finished food products,ground spice pastes,stabilized natural colors,formulated liquid crystal displays
Market info
VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.

Technical Specifications


Power
15 – 55 kW
Speed
100 - 985 rpm
Torque
876 - 1069 Nm
Product Capacity
400 – 2000 litres
Container Capacity
500 – 2500 litres
Height Adjustment
Hydraulic
Explosion Protection
ATEX II 2G Ex h IIB T3 Gb
Automation
C / SC / PLC

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
Air incorporation control
Integrated vacuum system
Changeover time
Quick-release system
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture
Height adjustment
Hydraulic stand
Work safe compliance
Directive 2006/42/EC

Material Compatibility


Abrasion resistance
High
Biological compatibility
0
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
High
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm


ATEX Certification
II 2G Ex h IIB T3 Gb
TÜV Certified
EN ISO 13849-1

Physical Characteristics


Machine footprint
140 x 400 x 310 cm
Container volume
500 ‒ 2500 litres
Container height
85 ‒ 176 cm
Container clamping range
Ø 80 ‒ 150 cm
Scraper system
Integrated spring pressure
Height adjustment
Hydraulic

Custom Options


Control Systems
PLC / CN / SC
Integration Possibilities
USB,Wi-Fi,LAN
Optional Modules
DISPERSAFE®,DISPERWHEEL®
Software Compatibility
WINDISP© 7