Dissolving system for high-viscosity products
Optimize the dispersion of high-viscosity liquids and pastes with this versatile dissolving system, ensuring consistent product quality and efficient processing, even with challenging materials.
Precisely Dispenses and Mixes High-Viscosity Materials
The DISPERMAT® SC4 industrial dissolver is a versatile dissolving solution from VMA-GETZMANN, engineered to tackle the challenges of mixing high-viscosity materials across various industries such as coatings, adhesives, and pharmaceuticals. Featuring an advanced scraper system, it ensures uniform dispersion by pressing ingredients towards the container center, overcoming even the toughest viscosities. With a processing capacity of up to 600 liters, the SC4 integrates seamlessly into production lines, employing PLC-controlled automation for precision and user-friendly operation. This dissolver is energy-efficient, utilizing optimized motor control to reduce energy consumption. Constructed with robust materials, it offers exceptional corrosion resistance and is compatible with stringent compliance requirements like ATEX for safety in explosive environments. The DISPERMAT® SC4 is designed for easy maintenance with features like electric height adjustment and modular accessory systems, enabling customized configurations to fit specific production needs.
Benefits
- Enhances product consistency by ensuring thorough dispersion and mixing.
- Reduces operational costs with energy-efficient motor control.
- Adaptable to various production needs with customizable features and modular accessories.
- Ensures workplace safety with ATEX compliance for explosive environments.
- Facilitates easy maintenance and cleaning, minimizing downtime.
- Applications
- Chemistry,Battery compounds,Natural paints,Microbiology,Textile inkjet inks,Effect paints,Nano-applications,Aerospace coatings,Clear coat,Ship paints,Paints and varnishes,Automotive paints,Cathodic dip coating,Spice pastes,Road marking paints,Printing inks,Emulsion paints,Latex paints,Liquid crystal displays,Construction chemistry,Pigments and additives,Ceramic pigments,Conductive coatings,Anode and cathode materials,Architectural coatings,Food supplements,Electronics,Separator films,Ceramics,Wood coatings,Agrochemicals,Screen printing inks,Technical ceramics,Plastics,Automotive refinish paints,Digital industrial printing inks,Food additives,Pharmacy and cosmetics,Coatings,Conductive additives,Anti-friction coatings,Adhesives,Consumer ceramics,Ceramic inkjet,Teflon coatings
- End products
- Pvc plastics,Emulsion binders,Electrolytic battery slurries,Dry film lubricants,Uv-curable varnishes,Tile glazing pigments,Earthenware mugs,Emi shielding coatings,High-temperature ptfe layers,Ink cartridges,Anti-corrosion primers,Amoled screens,Ceramic tiles,Biofilm coatings,Acrylic top coat,Cmyk screen inks,Marine anti-fouling solutions,Protective lacquer,Quantum dots,Liquid makeup foundations,Nano-ceramic coatings,Aircraft exterior coatings,Acrylic emulsion paint,Chrome oxide pigments,Dielectric ceramics,Active pharmaceutical ingredients (apis),Metallic effect paints,Synthetic latex emulsions,Digital textile prints,Curry pastes,Conductive inks,Protective wood stains,Soy-based natural paints,Reflective road marking paints,Photorealistic canvas prints,Plant growth regulators,Automotive top coats,Electrophoretic paints,Omega-3 capsules,Epoxy adhesives,Flavor enhance flavors
- Steps before
- Purification,Grinding,Emulsification,Mixing,Homogenizing
- Steps after
- Coating,Packing,Quality Control,Documentation,Data Recording
- Input ingredients
- fertilizers,plant protection products,seed treatment substances,peat,automotive paints,anode and cathode materials,conductive additives,separator films,architectural coatings,top coat,emulsion paints,fillers,primers,wood coatings,clear coats,latex paints,natural paints,ceramic pigments,technical ceramics,adhesives,silicones,carbon black,nanotubes,artist colors,spice pastes,food additives,food supplements,liquid crystal displays,polishing agents
- Output ingredients
- homogeneous distribution,slurries,epoxy coatings,top coat systems,high-quality paints,stable dispersion,printing inks,digital printing inks,pigmented coatings,adhesive mixtures,conductive coatings,nano-dispersions,cosmetic formulations,biotechnology homogenates,fine ground pigment dispersions
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 - 55 kW
- Product Capacity
- 30 – 2000 litres
- Speed
- 100 - 2200 rpm
- Torque
- 101 / 148 to 143 / 215 Nm
- Container Capacity
- 75 - 750 litres
- Control Options
- CN / C / SC / PLC
- Height Adjustment
- Electric
- Weight
- 1000 kg
- Container Clamping Range
- Ø 44 ‒ 100 cm
- Container Height
- 50 ‒ 130 cm
- Process Control Options
- CN,C,SC
- Safety Module
- TÜV-certified
- Speed Adjustment
- Infinitely variable
- Data Interface
- USB (Wi-Fi,LAN expected in 2022)
- Automation level
- CN / C / SC / PLC
- Batch vs. continuous operation
- Batch
- Cleaning method
- CIP / Manual
- Energy efficiency
- Low kWh/kg
- Height adjustment
- Electric
- Safety compliance
- DIRECTIVE 2006/42/EC
- Work environment
- ATEX
- Abrasion resistance
- Suitable for high-viscosity and non-flowing substances
- Corrosive resistance (e.g. acids)
- Designed for chemical industries
- Density/particle size
- Compatible with pigments and additives
- Cleanability
- Easy to clean,suitable for food and pharmaceutical applications
- Chemical Compatibility
- Compatible with paints,varnishes,pharmaceuticals,and cosmetics
- Machine footprint
- 140 x 375 x 170 cm
- Container capacity
- 75 - 750 litres
- Container clamping range
- Ø 44 ‒ 100 cm
- Container height
- 50 ‒ 130 cm
- Weight
- 1000 kg
- Control panel type
- Foil keyboard
- Height adjustment
- Electric
- Discharge method
- N/A
- Control System
- CN / C / SC / PLC
- Height Adjustment
- Electric
- Cover Features
- LED lighting,PT100 sensor,level switch,sight glasses,filling funnels
- Modular System Integration
- DISPERMAT® Technology
- Safety Features
- TÜV-certified safety module (DISPERSAFE®)
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Software Options
- WINDISP© 7