Explosion-proof vacuum dissolver for high viscosity applications
For operations requiring precise control in high-viscosity substance processing, this explosion-proof vacuum dissolver mitigates air inclusion risks, ensuring optimal product integrity and quality.
Disperses and Homogenizes High-Viscosity Products
The DISPERMAT® SCVA4-EX from VMA-GETZMANN is an explosion-proof vacuum dissolver designed for industries such as agrochemicals, pharmaceuticals, and coatings, which require precise dispersion and homogenization of high-viscosity products. Its unique integrated vacuum system prevents air inclusions during production, ensuring consistency and quality. The device operates on a robust spring-pressure scraper system that maintains product flow and enhances mixing efficiency even with non-flowing materials. Handling capacities range from 30 to 600 liters, with container sizes up to 750 liters, making it versatile for batch or continuous operations. It features an electric height-adjustable H4 compact stand, anchoring seamlessly to industrial floors for stability. This dissolver is equipped with modular accessories for customized processing, such as a PT100 temperature sensor and LED lighting, ensuring adaptable operations for diverse industrial needs. Emphasizing compliance, it adheres to ATEX standards for safe operation in potentially explosive environments. The SCVA4-EX is engineered for easy cleaning and maintenance, minimizing downtime and optimizing production flow.
Benefits
- Minimizes air inclusion, ensuring high-quality dispersion results.
- Enhances safety in explosive environments with ATEX compliance.
- Customizable for various container sizes, promoting operational flexibility.
- Reduces maintenance time with easy-to-clean design.
- Increases production efficiency with integrated vacuum system.
- Applications
- Ceramics, Road marking paints, Printing inks, Agrochemicals, Construction chemicals, Carbon materials, Cosmetics, Aerospace coatings, Adhesives, Spices, Paints and varnishes, Plastics, Food products, Ship paints, Automotive paints, Batteries, Electronics, Pharmaceuticals
- End products
- Lithium-ion battery cathodes, Polyvinyl chloride components, Grout mixtures, Pcb laminates, Tomato paste, Curry powder, Epoxy coatings, Insecticides, Ceramic glaze, Uv-curable inks, Car base coat, Rubber adhesives, Marine enamel, Precipitated carbon black, Wing spar coatings, Reflective road paint, Herbicides, Paracetamol tablets, Anti-aging creams, Lipsticks
- Steps before
- Pre-dispersion, Grinding, Heating, Mixing, Homogenizing
- Steps after
- Packaging, Coating, Quality Control, Cooling, Storing
- Input ingredients
- pigments, additives, fertilizers, plant protection products, seed treatment substances, peat, automotive paints, conductive additives, battery compounds, separator films, architectural coatings, top coats, emulsion paints, primers, wood coatings, latex paints, natural paints, anode materials, cathode materials, 3D printing filaments, ceramic inks, digital printing inks, screen printing inks, textile inkjet inks, coil coating materials, effect pigments, aerospace coatings, anti-friction coatings, CDC paints, ship paints, wind turbine paints, road marking paints, ceramic pigments, adhesives, silicones, carbon black, nanotubes, spices, food dyes, food supplements, liquid crystals, pharmaceutical ingredients, cosmetic ingredients, polishing grains
- Output ingredients
- dispersed pigments, homogeneous mixtures, fine slurries, emulsions, high-quality coatings, homogenized adhesives, stable cosmetic dispersions, uniform food supplements, homogeneous pharmaceutical preparations, finely ground spices, processed foods, polished surfaces
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Product Capacity
- 30 – 2000 litres
- Control Options
- CN / C / SC / PLC
- Speed
- 100 – 2200 rpm
- Torque
- 101 / 148 - 143 / 215 Nm
- Container Size
- 75 - 750 litres
- ATEX Protection Class
- II 2G Ex h IIB T3 Gb
- Container Clamping Range
- Ø 44 ‒ 100 cm
- Container Height
- 50 ‒ 130 cm
- Height Adjustment
- Electric
- Weight
- 1000 kg
- Height Adjustment Range
- adjustable
- Connectivity
- USB (Wi-Fi, LAN expected in 2022)
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Height adjustment
- Electric / Manual
- Work Safe
- Directive 2006/42/EC
- Abrasion resistance
- Yes
- Biological compatibility
- Yes
- Cleanability
- Yes
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Type of material
- Powder / Paste / Liquid
- Compatibility
- Chemicals, agrochemicals, adhesives, etc.
- ATEX certification
- Directive 2014/34/EU
- Explosion protection
- II 2G Ex h IIB T3 Gb
- Directive
- 2006/42/EC
- Machine footprint
- 140 x 375 x 170 cm
- Container size
- 75 - 750 litres
- Height adjustment
- Electric
- Weight
- 1000 kg
- Control Panel Type
- CN / C / SC / PLC
- Height Adjustment
- Electric
- Integration Possibilities
- Modular Systems
- Explosion Proof Design
- ATEX Certified
- Control Technology
- C Technology / PLC Technology
- Speed Adjustment
- Infinitely Variable
- Dispersing Tool Adjustment
- Height Adjustable
- Option
- Accessory
- Option
- DISPERWHEEL®
- Option
- DISPERSAFE®
- Option
- WINDISP© 7
- Stand Type
- Innovative Telescopic Stand
- Scraper System
- Interchangeable Scraper Arms
- Product Containers
- 75 - 750 L Capacity
- Cover Options
- With Product Feed System and Optional Accessories