Laboratory disperser for powder induction and wetting
Optimize your pilot and laboratory processes with a high-speed disperser that efficiently incorporates powders into liquids, eliminating dust and ensuring consistent, high-quality results.
Induces, Mixes, and Disperses Powders and Liquids
The YSTRAL PiloTec/PiloTec-Plant is a versatile lab and pilot-scale disperser designed to integrate seamlessly into R&D and production processes. It features Conti-TDS technology for efficient powder induction, dispersion, and emulsification under vacuum, promoting dust-free and loss-free operation. This multifunctional equipment supports a range of processes, including homogenizing, wet grinding, and de-agglomeration, with a flexible capacity from 5 to 200 liters. Its modular design allows for easy expansion, incorporating powder and liquid handling systems, automation, and more. Crafted from AISI 316 L stainless steel, it ensures corrosion resistance and is CIP-capable for hygienic operations. The PiloTec is ideal for chemical, pharmaceutical, food, and cosmetics industries, providing reliable scale-up from laboratory tests to production. Customization options include explosion-resistant designs and specific voltage or power configurations, backed by comprehensive engineering support.
Benefits
- Ensures consistent results with scalable lab-to-production transfer.
- Reduces operational costs with dust-free, loss-free powder handling.
- Enhances product quality through complete de-agglomeration and efficient emulsification.
- Offers flexibility with easy swappable tool changes for diverse processes.
- Streamlines hygiene maintenance with CIP-capable design.
- Applications
- Food, Inks, Coatings, Cosmetics, Chemical, Household, Paints, Pharmaceutical
- End products
- Steps before
- Powder Induction, Colloidal Wetting, Powder Handling, Liquid Handling
- Steps after
- Emulsifying, Homogenising, Wet Grinding, Mixing
- Input ingredients
- powder, liquids, difficult to wet powders, spontaneously swelling powders, high-foaming powders, adhesive powders, colloidal materials, raw materials
- Output ingredients
- emulsions, dispersed materials, homogenized mixtures, wet ground products, de-agglomerated raw material
- Market info
- Ystral is known for its expertise in mixing, dispersing, and powder wetting technologies, providing high-quality engineered-to-order equipment solutions for industries such as chemicals, pharmaceuticals, and food, renowned for innovation, reliability, and efficiency in process optimization.
- Power
- 4 kW
- Voltage
- 230 / 400 V, 50 Hz, custom voltages
- Speed
- Stepless up to 12, 000 min-1 with frequency converter
- Material
- Stainless steel 1.4404 (AISI 316 L)
- Liquid throughput
- 0.2 - 14 m³/h
- Suction power powder
- Up to 15 kg/min
- Shear rate
- Up to 60 m/s
- Batch size
- Flexible from 5 l up to 200 l
- Working mechanism
- Conti-TDS, Multi-Z or Z-Inline
- Integrated steps
- Powder induction, wetting, dispersing under vacuum
- Batch vs Inline operation
- Batch and Inline
- Swappable tools
- Multi-Z and Z-Inline system
- Dust-free operation
- Yes
- CIP capability
- Yes
- Vacuum operation
- Colloidal wetting
- Flexibility in operation
- Quick switch between processes
- Energy input
- Specific, independent of batch size
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Dispersion chamber material
- Stainless steel 1.4404 (AISI 316 L)
- Batch size
- Flexible from 5 l up to 200 l
- Control panel type
- PLC-controlled
- Integration possibilities
- Modular components
- Swappable tools
- Multi-Z or Z-Inline
- Explosion-resistant design
- Available
- Batch size
- Flexible from 5 l up to 200 l