Filter dryer with containment system for hazardous materials

Ensure operator safety and product integrity during hazardous material processing with a filter dryer designed for seamless operations and precise containment.

Filters, Dries, and Contains Hazardous Materials

The COMBER Pressofiltro® Series PF 50 – PF 2000 is an engineered solution from HEINKEL Group designed to meet rigorous industrial requirements for filtration and drying. Unique in its integration of an agitated Nutsche filter with a containment system, it addresses the high-stakes challenge of handling hazardous materials safely. Utilizing containment glove boxes, it ensures contamination-free product handling, crucial for maintaining purity in pharmaceutical ingredients and specialty chemicals.

The system supports operations such as batch or continuous processing for a variety of materials, including slurries and cakes. It features variable design capacities from 0.13 to 2 m² filter area and slurry volumes ranging from 55 to 2,000 liters. Engineered to adhere to cGMP and FDA guidelines, it employs HEPA-filtered air handling to maintain containment levels down to 10 ng/m³ TWA.

Constructed with high-grade materials like stainless steel and Hastelloy, it offers exceptional resistance to corrosive substances. The system’s automated features include a PLC-controlled interface, enabling seamless integration with existing production lines. Enhanced by options like dust filters, CIP systems, and vacuum units, the COMBER Pressofiltro® ensures both efficiency and safety in demanding applications.

Benefits

  • Ensures operator safety and product integrity with advanced containment systems.
  • Enhances operational efficiency by integrating filtration and drying in one unit.
  • Supports stringent regulatory compliance with cGMP and FDA standards.
  • Minimizes contamination risk with HEPA-filtered air handling and glove box systems.
  • Offers robust material construction to withstand aggressive chemical environments.

General


Applications
Chemicals,Surface coating,Fine chemicals,Metal recycling,Food products,Pharmaceuticals
End products
Pigments and dyes,Surface coating resins,Active pharmaceutical ingredients,Specialty chemicals,Nutraceuticals,Recyclable metal powders,Intermediates for drug manufacturing,Flavorings and extracts
Steps before
Filtration,Crystallization,Slurry Preparation
Steps after
Product Discharge,Packing,Sampling
Input ingredients
slurry,hazardous materials
Output ingredients
filtered product,heel removal,product discharge,contamination-free product
Market info
Heinkel (Comber) is renowned for manufacturing industrial engineered-to-order equipment, specializing in filtration, centrifugal, and mixing solutions. They are recognized for their precision engineering, quality, and ability to tailor solutions for pharmaceutical and chemical industries.

Technical Specifications


Filter area
0.13 to 2 m²
Slurry volume
55 – 2,000 liters
Design temperature
-10 to 150°C (14 to 302°F)
Design pressure
-1 to +4 barg (FV to 60 psig)
Containment level
down to 10 ng/m³ TWA
Heated areas
All product wetted components
Control type
PLC,HMI with touch screen,MCC
Material
Stainless steels,Nickel based alloys,Titanium
Containment chambers
Passive,active,single,two chamber,multiple chamber
Air handling system
HEPA inlet and exhaust filters
Sealing materials
PTFE gaskets,O-Rings in FFKM or FEP encapsulated
Accessories
Dust filter with automatic back cleaning,sampling valve,CIP system,etc.

Operating Characteristics


Batch vs. continuous operation
Batch
Containment level
Down to 10 ng/m³ TWA
Isolation features
Single,two chamber,multiple chamber designs
Sampling and discharge operations
In single unit
Sampling method
Contamination free
Product isolation method
HEPA filters,glove boxes

Material Compatibility


Corrosive resistance (e.g. acids)
Yes
Cleanability
Compliance with cGMP and FDA guidelines
Wetted Materials
Stainless steels,Nickel based alloys such as Hastelloy C 22 or Alloy 59,Titanium
Sealing materials
PTFE gaskets,O-Rings in FFKM or FEP encapsulated

Physical Characteristics


Filter area
0.13 to 2 m²
Slurry volume
55 – 2,000 liters
Design temperature
-10 to 150°C (14 to 302°F)
Design pressure
-1 to +4 barg (FV to 60 psig)

Custom Options


Containment system design
Passive,active,single,two,multiple chamber
Glove box type
Yes
Isolation unit air handling
With HEPA filters