Cylindro conical mixer for batch mixing
Maximize mixing efficiency in compact spaces with this versatile solution, ideal for ensuring uniformity of powders, liquids, and pastes across a multitude of applications in your production line.
Mixes and Discharges Pharmaceutical and Chemical Materials
The Cylindro Conical Mixer CCM from the HEINKEL Drying and Separation Group is a versatile batch mixer designed specifically for pharmaceuticals, chemicals, and food products. With its central shaft agitator, this mixer ensures thorough blending of powders, liquids, and pastes, reducing batch times by keeping all materials in constant motion. It offers flexibility with adjustable speeds and a working volume of 15-70% of the gross capacity. The system operates efficiently under a wide range of temperatures and pressures, with the central shaft tolerating up to 240°C and pressures from -1 to +6 bar. Constructed from stainless steel materials like AISI 316L and Hastelloy C22, it provides excellent corrosion resistance. Compliance with ATEX and EHEDG standards ensures safety and hygiene, making it suitable for GMP-regulated environments. The CCM also features easy discharging and maintenance with an external shaft sealing, and it is fully equipped for integration with existing processes, offering options for temperature and pressure monitoring. Custom engineering support is available to meet specific industrial requirements.
Benefits
- Minimizes batch processing times with continuous motion mixing.
- Adapts to diverse production requirements with adjustable mixing speed and volume.
- Enhances safety and cleanliness with ATEX and EHEDG compliance.
- Reduces maintenance downtime through external shaft sealing and easy access.
- Offers corrosion resistance and durability with stainless steel and Hastelloy construction options.
- Applications
- Chemicals,Surface coating,Fine chemicals,Metal recycling,Food products,Pharmaceuticals
- End products
- Metal alloy powders,Active pharmaceutical ingredients (apis),Flavored beverage powders,Fine chemical reagents,Recycled metal flakes,Instant soup bases,Pharmaceutical powders,Paint pigments,Surface coating dispersions
- Steps before
- Purification,Drying,Grinding
- Steps after
- Sterilization,Packing,Coating
- Input ingredients
- powders,liquids,pastes,bulk solids,pasty products
- Output ingredients
- mixed powders,mixed liquids,mixed pastes
- Market info
- Heinkel (Bolz Summix) specializes in engineered-to-order industrial equipment, offering expertise in solid-liquid separation and mixing technologies, with a strong reputation for high-quality centrifuges, mixers, and dryers tailored to various industry needs.
- Volume Capacity
- 100 - 20,000 liters
- Useful Working Volume
- 15 - 70%
- Operating Temperature (Orbital system)
- 160°C
- Operating Temperature (Central shaft)
- 240°C
- Operating Pressure
- -1 bar to +6 bar
- Pressure (Explosion Shock Proof Design)
- 10 bar ESP
- Material
- Stainless steel (AISI 304,AISI 316L,AISI 316,AISI 904L,Hastelloy C22)
- Surface Finish
- Fine polish / electro-polish,Sanitary polish / glass blast bead
- Mixing Type
- Central shaft agitator
- Helix Mixing Element Speed
- Adaptable to process needs
- Shaft Sealing
- Installed outside mixing chamber
- ATEX Design
- Yes
- EHEDG Compliant Design
- Yes
- Pressure Regulation
- European PED,ASME,GB150,SELO,SVDB,CODAP,JIS,GOST
- Automation
- Adaptable speed PLC control
- Batch vs. continuous operation
- Batch
- Mixing time
- Short
- Mixing mechanism
- Central shaft agitator with helix
- Useful working volume
- 15–70% of gross volume
- Space efficiency
- Compact design for limited space
- Automation levels
- Manual / PLC
- Cleaning method
- CIP
- Sealing type
- Shaft sealing installed outside mixing chamber
- Corrosive resistance (e.g. acids)
- Stainless steel AISI 304 / AISI 316L / AISI 316 / AISI 904L / Hastelloy C22
- Density/particle size
- 0.5–2.5 g/cm³
- European PED Pressure Equipment Directive
- AD-2000 calculation
- ASME
- ASME Code VIII
- Machine footprint
- Compact design for limited space
- Tank shape
- Cylindro Conical
- Capacity
- 100 - 20,000 liters
- Discharge method
- Very good discharging with bottom outlet
- Agitator type
- Central shaft agitator
- Helix/blade clearance
- Adjustable between helix/blade and vessel wall
- Control Panel Type
- PLC / HMI Interface
- Integration Possibilities
- Custom sensor integration (temperature,pressure,etc.)
- Helix Speed Adaptation
- Variable speed adjustment
- Clearance Adjustment
- Adjustable between helix/blade and vessel wall
- Shaft Sealing Type
- Gas-purged / Liquid Quench / Mechanical Seals
- Pressure Design
- Explosion shock proof design up to 10 bar ESP
- Material Choices
- Stainless Steel (AISI 304,316L,316,904L) / Hastelloy C22
- Surface Finish
- Fine Polish / Electro-polish / Sanitary Polish / Glass Blast Bead
- Nozzle Options
- WIP / CIP / SIP nozzles