Explosion-proof dissolver with scraper for high viscosity substances
Ensure flawless dispersion with enhanced safety, designed for processing high viscosity materials efficiently in potentially explosive environments.
Ensures Safe Dispersion of High-Viscosity Substances
The DISPERMAT® SC4-EX from VMA-GETZMANN is an explosion-proof dissolver designed for processing high-viscosity substances in potentially volatile environments. This dissolver features a robust scraper technology that continuously transports product from the vessel walls to the mixing center, ensuring thorough dispersion even in non-flowing materials. Suitable for use across industries such as cosmetics, electronics, and ceramics, it processes a range of end-products from silicone sealants to battery separator membranes.
With a processing capacity ranging from 30 to 600 liters, the SC4-EX ensures high throughput for both batch and continuous operations. It incorporates electric height adjustment for the shaft, enabling seamless integration into existing production lines and ease in handling variable container sizes up to 750 liters. The dissolver’s PLC-control supports extensive automation, offering real-time data feedback on parameters like speed and power, while ensuring repeatable dispersion results.
This equipment is engineered for energy efficiency and safety, operating within the ATEX zone 0/1/2 explosion protection standards. The unit’s H4 compact stand allows for easy anchoring and stability on industrial floors. Optional features such as LED lighting, temperature sensors, and modular rotor-stator systems enhance its versatility and adaptability to specific production needs. Built from high-quality materials, the SC4-EX promises durability and reliable performance, aligning with industry compliance standards to optimize both productivity and safety.
Benefits
- Enhances safety in volatile environments with ATEX-compliant design.
- Ensures comprehensive dispersion, reducing waste of high-viscosity materials.
- Facilitates seamless integration and reduces operational complexity with PLC-control.
- Optimizes energy use, lowering overall production costs.
- Provides versatility across multiple industries, boosting production adaptability.
- Applications
- Chemistry,Natural paints,Textile inkjet inks,Microbiology,Effect paints,Primers,Silicones,Aerospace coatings,Clear coat,Ship paints,Paints and varnishes,Automotive paints,Nanotubes,Cathodic dip coating,Spice pastes,Road marking paints,Printing inks,Emulsion paints,Latex paints,Construction chemistry,Pigments and additives,Ceramic pigments,Conductive coatings,Fillers,Anode and cathode materials,Liquid crystal displays (lcd,Architectural coatings,Oled),Food supplements,Electronics,Separator films,Artist colors,Ceramics,Agrochemicals,Wood coatings and wood stains,Screen printing inks,Wood putties,Technical ceramics,Plastics,Automotive refinish paints,Polishing agents,Food additives,Top coat,Pharmacy and cosmetics,Coatings,Coil coating,Conductive additives and battery compounds,Anti-friction coatings,Adhesives,Consumer ceramics,Special paints for wind turbines,Carbon black,Teflon coatings
- End products
- Foundation make-up,Antibacterial wood coatings,Metal polishing compounds,Varnish finishes,Thermal insulation coatings,Graphene-based conductors,Food-safe sealants,Polyurethane lacquer layers,Cosmetic colorants,Photovoltaic thin films,Clay-based natural paints,Battery anode slurries,Waterborne interior paints,Car paint coatings,Flame-resistant marine coatings,Carbon nanotube composites,Decorative ceramic tiles,Refinish paint blends,Anti-scratch smartphone screens,Battery separator membranes,Uv-resistant textile dyes,Smart window films,High-gloss architectural paints,Non-stick cookware coatings,Spice curry pastes,Silicone sealants,Reflective road paint,Inkjet printer inks,Vitamin-enriched beverages,Engine anti-friction coatings,Epoxy adhesives,Polyethylene films
- Steps before
- Emulsification,Pre-dispersion,Mixing,Ingredient preparation
- Steps after
- Sterilization,Packing,Coating,Quality control,Tablet pressing
- Input ingredients
- fertilizers,plant protection products,seed treatment substances,peat,automotive paints,batteries materials,anodes,cathodes,conductive additives,architectural coatings,emulsion paints,fillers,primers,wood coatings,clear coat,latex paints,natural paints,separator films,ceramic pigments,adhesives,silicones,carbon black,nanotubes,food additives,food supplements,polishing agents,printing inks,industrial printing inks,textile inkjet inks,anti-friction coatings,cathodic dip coatings,ceramic ingredients,anode and cathode materials,screen printing inks,glass materials,conductive coatings,ship paints,road marking paints
- Output ingredients
- homogeneous fertilizers,uniform plant protection products,processed seed treatments,mixed peat and fertilizers,applied automotive paints,processed battery components,dispersed architectural coatings,emulsified paints,smoothed fillers,adhered primers,coated wood surfaces,transparent clear coat,synthetic latex coatings,eco-friendly paints,stable separator films,refined ceramic surfaces,bonded adhesives,processed silicones,dispersed carbon black,separated nanotubes,enhanced food flavors,fine food supplements,smooth polishing surfaces,quality printing inks,effective anti-friction coatings,consistent ceramic pigments,electrophoretically coated surfaces,weather-resistant ship paints,durable road markings
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 5.5 – 55 kW
- Container Capacity
- 30 – 750 litres
- Speed
- 100 – 2200 rpm
- Torque
- 101 / 148 Nm
- Control Type
- CN / C / SC / PLC
- Safety Standards
- Directive 2006/42/EC
- Explosion Protection
- ATEX Zone 0/1/2
- Height Adjustment
- Electric
- Rotational Speed Adjustment
- Infinitely variable
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- Energy efficiency
- 0.5–2 kWh/kg moisture
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Height adjustment
- Electric
- Work Safe
- DIRECTIVE 2006/42/EC
- Scraper Technology
- for highly viscous products
- Safety feature
- TÜV Certified (EN ISO 13849-1)
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container type
- 75–750 litres
- Product type
- Paints/Chemicals/Adhesives
- ATEX certification
- II 2G Ex h IIB T3 Gb
- TÜV Certified
- EN ISO 13849-1
- Machine footprint
- 140 x 375 x 170 cm
- Container capacity
- 75 - 750 litres
- Container clamping range
- Ø 44 ‒ 100 cm
- Container height
- 50 ‒ 130 cm
- Weight
- 1000 kg
- Stand type
- H4 compact stand with telescopic height adjustment
- Control panel type
- CN / C / SC / PLC
- Height adjustment
- Electric
- Stand type
- H4 compact
- Container capacity
- 75 - 750 litres
- Container clamping range
- Ø 44 ‒ 100 cm
- Cover options
- Product feed system,LED lighting,PT100 temperature sensor
- Accessory options
- Modular systems,groove system for accessories
- Software integration
- WINDISP© 7
- Explosion-proof
- ATEX Zone 0/1/2
- Process control technology
- C technology,SC technology,PLC technology