Pneumatic conveying diverter valve for abrasive bulk materials

Streamline the flow of abrasive materials in your pneumatic conveying systems with precision control, ensuring seamless distribution and collection even under high pressure and temperature conditions.

Distributes and Collects Abrasive and Powdered Materials

The ZWR Single-Channel Diverter Valve from Zeppelin Systems is engineered for seamless distribution and collection in pneumatic conveying systems. Designed to handle abrasive, powdered, and pelleted bulk materials, it features a 35° deflection angle and operates at pressures up to 6 bar (g). Its compact structure includes an electro-pneumatic control system, ensuring precise, maintenance-free operation. Available in eight sizes, the valve’s durable construction includes high-quality cast aluminum and optional stainless steel inserts for enhanced wear protection. Ideal for industries such as rubber and tire, food, plastics, and chemicals, it efficiently manages materials like metal powders, mineral abrasives, and plastic pellets. Equipped with inflatable silicone seals, the ZWR valve supports continuous operation and withstands temperatures between -10 and +80°C. Compliance with the Machinery Directive and ATEX standards assures safety and reliability in demanding environments.

Benefits

  • Enhances operational efficiency with maintenance-free design and durable construction.
  • Minimizes material loss with precise electro-pneumatic control system.
  • Offers flexibility with multiple size options for various application needs.
  • Ensures compatibility with high temperatures and pressures, increasing system reliability.
  • Complies with industry safety standards, ensuring safe operation in hazardous environments.

General


Applications
Powdered bulk materials,Pelleted bulk materials,Abrasive bulk materials
End products
Metal powders,Powdered sugar,Grain pellets,Flour,Mineral abrasives,Plastic pellets
Steps before
Material Feeding,Bulk Material Loading,Pneumatic Conveying Preparation
Steps after
Material Collection,Bulk Material Discharge,Powdered Material Handling
Input ingredients
abrasive bulk materials,powdered bulk materials,pelleted bulk materials
Output ingredients
distributed bulk materials,collected bulk materials
Market info
Zeppelin Systems excels in designing and manufacturing high-quality bulk material handling and processing equipment. Renowned for its engineering expertise, the company serves industries including plastics, chemicals, and food, ensuring efficient, reliable, and innovative solutions tailored to customer needs.

Technical Specifications


Deflection angle
35°
Operating pressure
-1.0 bar to 6.0 bar (g)
Mechanical design pressure
-1.0 to 10 bar (g)
Temperature range
-10 to +80°C
Size range
Eight sizes (50–250)
Seal type
Inflatable,self-compressing silicone
Material
Cast aluminum with stainless steel pipe inserts
Control system
Electro-pneumatic,pre-piped and pre-wired
Flange standard
DIN 2501 PN10 FF or ANSI 150 lbs FF

Operating Characteristics


Deflection angle
35°
Operating pressure
-1.0 to 6.0 bar (g)
Mechanical design pressure
-1.0 to 10 bar (g)
Temperature range
-10 to +80°C
Automation level
Electro-pneumatic control
Batch vs. continuous operation
Continuous

Material Compatibility


Abrasion resistance
High
Corrosive resistance (e.g. acids)
Optional stainless steel inserts
Cleanability
Easy to maintain
Temperature tolerance
-10 to +80°C
Pressure tolerance
-1.0 to 10 bar (g)

Physical Characteristics


Size Range
Available in eight sizes (50–250)
Deflection Angle
35°
Housing Material
High-quality cast aluminum
Internal Rotor Material
Cast aluminum with stainless steel pipe inserts
Seal Type
Inflatable,self-compressing silicone seal
Operating Pressure
-1.0 bar to 6.0 bar (g)
Temperature Range
-10°C to +80°C
Design Pressure
-1.0 to 10 bar (g)

Custom Options


Control panel type
Electro-pneumatic control system
Integration possibilities
Fully pre-piped and pre-wired for terminal box
Size options
Available in eight sizes (50–250)
Sealing type
Inflatable,self-compressing silicone seal
Material choice
Cast aluminum with optional stainless steel pipe inserts
Wear protection
Optional wear protection
Flange design
DIN 2501 PN10 FF or ANSI 150 lbs FF