Laboratory filter-reactor for chemical synthesis and extraction

Optimize your chemical processes with a versatile filter-reactor, enabling rapid transitions between tasks like filtration, reaction, and extraction. Ideal for fine chemical and biopharmaceutical development where precision and adaptability are crucial.

Filters, Reacts, and Extracts for Complex Chemical Processes

The Lab Fast Pro Filter-Reactor from NORMAG combines flexibility and efficiency for diverse chemical and pharmaceutical applications. Featuring a universal support frame, it accommodates vessels from 1 to 10 liters, optimizing filtration, reaction, and extraction processes. The system is distinguished by its tool-free clamping mechanism and unique stirrer guide, which ensure easy vessel interchange and minimal wear. PTFE, glass, and PEEK contact materials provide excellent chemical resistance. Ideal for synthesizing peptides, extracting active pharmaceutical ingredients, and processing platinum group metals, it supports both batch and continuous operations. Integration with industry-standard glassware and customizable modules enhances its adaptability for laboratory and R&D environments. Additionally, the reactor’s compliance with stringent pharmaceutical standards ensures high-quality, clean production, while its modular design facilitates straightforward maintenance and cleaning.

Benefits

  • Enhances operational flexibility with rapid vessel changes, minimizing downtime in multi-step processes.
  • Ensures chemical compatibility and longevity with robust glass and PTFE construction.
  • Facilitates precise control with integrated deflector and temperature management.
  • Adapts to diverse laboratory tasks with customizable and expandable modules.
  • Reduces maintenance efforts and costs with tool-free assembly and secure clamping systems.

General


Applications
Organic compounds,Fine chemicals,Nutraceuticals,Laboratory chemicals,Biopharmaceuticals,Extraction products,Precious metals,Chemical processes,Pharmaceutical compounds,Chemical synthesis
End products
Isolated laboratory reagents,Plant-derived compounds,Peptide pharmaceuticals,Platinum group metals,Active pharmaceutical ingredients (apis),Chemical intermediates,Synthesized organic molecules,Herbal extracts,Specialty reagents,Dietary supplements
Steps before
Purification,Grinding,Emulsification
Steps after
Drying,Concentration,Synthesis
Input ingredients
vessels,peptide synthesis materials,solids (e.g.,precious metals,organic compounds),reaction mixtures,plant leaves,ore
Output ingredients
solid phase synthesis products,extracted precious metals,extracted organic compounds,distillation products,concentrated reaction mixtures
Market info
GMM Pfaudler is known for manufacturing glass-lined equipment, reactors, and engineered-to-order (ETO) solutions for the chemical, pharmaceutical, and allied industries, recognized for their innovation, quality, and global presence.

Technical Specifications


Temperature range
-90ºC to +200ºC
Vessel size
1l to 10l
Flange size
DN100,DN150,DN200
Filtration area
DN100 (0.008m2),DN150 (0.017m2),DN200 (0.030m2)
Stirrer speed
Up to 500 rpm (continuous),800 rpm (short period)
Pressure
From slight overpressure down to 7mbars
Material contact
Glass,PTFE,PEEK
Stirrer deviation
No PTFE flaking thanks to PEEK-to-Glass sealing
Automation
Configurable with software and hardware for process automation
Loading and discharge
Tilting mechanism for easy discharge
Connection compatibility
Fits any chuck with chucking diameter of 8mm or bigger
Customizability
Customizable PTFE lids for heavy equipment

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / PLC
Changeover time
Minutes
CIP/SIP
Manual
Cleaning method
Manual

Material Compatibility


Chemical resistance
PTFE,glass,PEEK
Corrosive resistance (e.g. acids)
Yes
Temperature range
-90ºC to +200ºC
Compatibility with solvents
Yes
Biological compatibility
Yes

Physical Characteristics


Universal support frame size
Accommodates vessels from 1L to 10L
Main flange size
DN100,DN150,DN200
Temperature range
-90ºC to +200ºC
Vessel neck size
DN100 – 1L,DN150 – 3L/5L,DN200 – 10L
Full-jacketed design
Yes
Non-jacketed option
Available
Integrated deflector
Yes
Discharge method
Tilting mechanism for easy discharge
Stirrer coupling
PEEK-to-Glass sealing
Overhead stirrer holder fit
13mm or 16mm rod
Universal lid sizes
DN100,DN150,DN200

Custom Options


Vessel Size Options
1L,3L,5L,10L
Universal Support Frame
Accommodates vessels from 1L to 10L
Main Flange Sizes
DN100,DN150,DN200
Plug,Play Packs
pH-measurement,reflux,gas purge
Full-Jacketed Design
Ensures efficient heating and cooling
Tool-Free Clamping Mechanism
Mount vial without tools
Overhead Stirrer Compatibility
Fits 13mm or 16mm rods,any chuck with 8mm diameter
Universal Lid Sizes
DN100,DN150,DN200 with multiple necks
Additional Modules
Distillation,Liquid Dosing,pH-module,etc.
Stirrer Guide Quick Coupling
No precise centering required,fits any chuck
Customized PTFE Lids
For heavy equipment
Software and Hardware for Automation
Process automation
Customized Solutions
Tailored to exact needs