Pharmaceutical granulation line
Streamline your production with an integrated system that combines mixing, granulation, and drying, delivering efficiency with minimal product loss and easy maintenance access.
Maximizes Mixing, Granulation, and Drying Efficiency
The CGS Granulation Line from DIOSNA Dierks & Söhne GmbH is engineered for pharmaceutical, food, and cosmetics industries to efficiently combine mixing, granulation, and drying processes. Geometrically optimized for seamless transition between mixer and dryer, this system minimizes product-contacting surfaces, enhancing product yield and reducing cleaning challenges. Its batch processing capability ranges from 25 to 600 kg, supported by an explosion protection feature compliant with ATEX standards, ensuring safety during solvent operations. The system’s flexibility includes integration with 21 CFR Part 11-compliant software for precise batch monitoring. Designed for ease of maintenance, the CGS Granulation Line features accessible components and supports PAT concepts to meet GAMP 5 standards.
Benefits
- Boosts product yield with reduced product-contacting surfaces.
- Enhances safety with integrated explosion protection compliant with ATEX standards.
- Simplifies cleaning and inspection with fully accessible components.
- Supports regulatory compliance with 21 CFR Part 11-compliant batch monitoring.
- Streamlines integration into production lines with PAT-compatible design.
- Applications
- Food,Feed,Dough,Fine chemicals,Pre-dough,Cosmetics,Pharmaceutical solids
- End products
- Coated candy,Specialty chemicals,Pre-dough mixes,Pet food,Pastry dough,Granules,Tablets,Snack foods,Nutraceuticals,Bread dough,Animal feed pellets,Capsules,Lotions,Powdered chemicals,Creams
- Steps before
- Mixing,Pre-dough preparation,Kneading,Fermentation
- Steps after
- Drying,Quality control,Batch documentation,Cleaning and maintenance
- Input ingredients
- mixing ingredients,raw materials,solvent applications
- Output ingredients
- granulated product,pellets,batch data
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Capacity
- 25 to 600 kg/batch
- Product Yield
- Optimised due to reduced product-contacting surfaces
- Explosion Protection
- Integrated for solvent applications
- Batch Documentation
- 21 CFR Part 11-compliant software
- Automation
- Controlled via two operator terminals
- Safety Compliance
- ATEX and common standards
- Standards Compliance
- GAMP 5
- PAT Concepts
- Integration feasible
- Batch vs. continuous operation
- Batch
- Automation level
- PLC
- Cleaning method
- Freely accessible components
- Integration of PAT concepts
- Feasible
- Explosion decoupling
- Not necessary
- Accessibility
- Optimal via operating platform
- Safety
- ATEX explosion protection integrated
- Cleanability
- Effortless access for cleaning
- Corrosive resistance (e.g. acids)
- Explosion protection for solvent applications
- Compact footprint
- Yes,space-saving design
- Equipment capacity
- 25 to 600 kg batch size
- Discharge method
- Optimized transfer with reduced residues
- Control panel type
- Two operator terminals
- Operating platform
- Yes,for easy component access
- Control panel type
- 21 CFR Part 11-compliant software
- Integration possibilities
- PAT concepts,GAMP 5 standards
- Batch size customization
- 25 to 600 kg
- Explosion protection
- ATEX standards
- Accessibility features
- Operating platform,freely accessible components
- Explosion decoupling
- Not necessary
- Record and documentation
- 21 CFR Part 11-compliant software
- Safety standards
- ATEX,GAMP 5
- System footprint
- Compact