Explosion-proof dissolver for hazardous area mixing
When operating in hazardous environments, maintaining consistent and safe dispersion of various materials is critical for quality control and operational safety.
Dispersion and Mixing of High-Viscosity Materials
The DISPERMAT® SC Series from VMA-GETZMANN offers robust industrial dissolvers designed for efficient dispersion and mixing of high-viscosity materials across sectors including pharmaceuticals, automotive coatings, and agrochemicals. Utilizing variable-speed motor technology, these dissolvers ensure consistent results and reduced energy consumption. Suited for both batch and continuous processes, they integrate seamlessly into production lines, offering capacities up to 2000 liters with PLC options for precise control. Crafted from corrosion-resistant materials, they comply with ATEX explosion-proof standards, making them ideal for hazardous environments. The modular design allows for easy cleaning and maintenance, supporting quick changeovers and minimizing production downtime.
Benefits
- Maximizes production efficiency with seamless integration into existing workflows.
- Enhances product quality and consistency for high-viscosity formulations.
- Saves energy costs with optimized motor technology.
- Complies with ATEX standards for safe operations in explosive environments.
- Minimizes maintenance disruptions with easy-to-clean, modular design.
- Applications
- Nano-applications,Printing inks,Ceramic/glass,Buildings and colors,Polishing agents,Carbon materials,Fuel cells,Cosmetics,Agrochemistry,Adhesives and sealants,Food products,Automotive paints,Batteries,Pharmaceuticals
- End products
- Graphite compounds,Pesticides,Lithium-ion battery slurries,Carbon black pigments,Automotive touch-up paints,Surface smootheners,Oled display technology,Ceramic tiles,Nano-enhanced coatings,Glass glazes,Food pastes,Liquid vitamins,Automotive base coats,Anodic materials,Active pharmaceutical ingredients (apis),Excipient fine powders,Rubber adhesives,Fertilizer granules,Abrasive polishes,Interior latex paints,Emulsion topcoats,Silicone sealants,Lip balms,Lcd display panels,Electrode pastes,Car clear coats,Anti-aging creams,Architectural paints,Heat-resistant adhesives
- Steps before
- Emulsification,Pre-dispersion,Raw material preparation,Homogenization
- Steps after
- Sterilization,Packing,Coating,Quality Control,Slurry formation,Decanting
- Input ingredients
- raw materials,pigments,slurries,conductive additives,binders,active ingredients,excipients,spices,adhesives,silicones,carbon black,nanotubes
- Output ingredients
- homogeneous mixtures,dispersed slurries,processed films,coated electrodes,clear coats,emulsion paints,architectural coatings,screen printing inks,wood coatings,automotive paints,3D printing inks,ceramic pigments,cosmetic formulations
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 0.3 - 55 kW
- Product Volume
- 0.05 - 250 litres
- Control
- PLC / CN / C / SC
- Speed
- 0 - 10,000 rpm
- Torque
- 1 - 62 Nm
- Automation
- PLC-controlled
- Vacuum Capability
- Yes
- Explosion Proof
- ATEX certified
- Height Adjustment
- Electric
- Container Size
- 0.125 - 250 litres
- Dissolver Disc Diameter
- 40 - 450 mm
- Product Range
- Low to high-viscosity
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- CN / C / SC / PLC
- Energy efficiency
- 15 - 55 kW
- Height adjustment
- Electric controlled
- Control system
- PLC / SC / CN
- Explosion protection
- ATEX rated
- Cleaning method
- Manual / CIP
- Integration capability
- Modular Systems
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Container size
- 30–2000 litres
- Material type compatibility
- Liquids,pastes,powders
- Agglomeration risk
- Yes/No
- Machine footprint
- 85 x 162 x 60 cm / 90 x 230 x 70 cm / 120 x 237 x 105 cm
- Control panel type
- C / SC / PLC
- Compact footprint
- N/A
- Discharge method
- N/A
- Container sizes
- 0.05 - 200 litres
- Container clamping range
- Ø5 ‒ 75 cm
- Container height
- 6 ‒ 90 cm
- Dispersing tool height
- Adjustable
- Control panel type
- PLC / SCADA / TM
- Integration possibilities
- Modular systems integration
- Height adjustment
- Electric
- Speed adjustment
- Infinitely variable
- Safety module
- TÜV certified
- Software compatibility
- WINDISP© 7