Fine chemical powder system
Optimize your powder processing with a solution tailored to handle complex feeding, conveying, and contamination control, ensuring your production adapts seamlessly to market demands.
Handles and Transforms Fine Chemical Powders
The Fine Chemical Powder Processing System from AUSTAR is an engineered-to-order solution for efficient and flexible powder handling in the pharmaceutical, biotech, and chemical industries. This system uniquely integrates isolators, glove boxes, αβ valves, and automated unpacking devices to streamline processes such as unpacking, feeding, conveying, loading, and unloading. Designed to handle both sterile and non-sterile active pharmaceutical ingredients (APIs), vitamin supplements, and cosmetic powders, it supports high-capacity production while minimizing contamination risks.
The equipment offers multi-functionality and adaptability, allowing rapid transformation to meet different production processes and market demands. It utilizes vacuum conveying systems and dust-free feeding mechanisms to maintain operational efficiency and environmental safety. With options for FIBC material handling and positive pressure feeding bins, it can manage large and small quantities effectively. The system is highly mechanized yet flexible, suitable for both medium and small-scale workshops. It complies with industry standards, ensuring process integrity and product quality, while customization options and engineering support from AUSTAR further enhance its integration into existing production lines.
Benefits
- Enhances production efficiency with streamlined automation across unpacking, feeding, and conveying processes.
- Minimizes contamination risk through robust isolation and dust-free systems, ensuring product integrity.
- Adapts quickly to varying production needs, reducing time-to-market for new product lines.
- Optimizes operations with flexible scale management for both small and large batch processing.
- Maintains compliance with industry standards, ensuring readiness for regulatory inspections.
- Applications
- Fine chemicals,Nutraceuticals,Pharmaceutical powder,Sterile api,Non-sterile api
- End products
- Cosmetic powders,Non-sterile pharmaceutical active compounds,Active pharmaceutical ingredients (apis),Vitamin supplements,Antibiotic powders
- Steps before
- Unpacking,Purification,Grinding,Dust-free feeding,Material loading
- Steps after
- Packaging,Sterilization,Cross contamination control,Tablet pressing,Coating
- Input ingredients
- highly toxic raw materials,highly active raw materials,purchased raw materials packed in 25kg/bag,non-toxic materials in small quantity
- Output ingredients
- fine chemical powder,various products in small capacity,single product at large capacity,intermediate in large quantity/batch
- Market info
- Austar is known for specializing in the design and manufacture of engineered-to-order industrial equipment, particularly in the pharmaceutical and biotechnology sectors, offering solutions that focus on quality, innovation, and meeting specific customer requirements.
- Production Capacity
- Single large capacity / Medium-small multi-function
- Automation
- Highly-mechanized automatic solution
- Adaptability
- Transformation for different production processes
- Equipment Integrity
- Good integrity,strong tightness
- Cross Contamination Control
- Ensures control risk
- Isolating Device
- Isolator,glove box,αβ valve
- Automatic Unpacking
- Yes
- Dust-free Feeding System
- Included
- Vacuum Conveying System
- Included
- FIBC Material Handling
- For large quantity/batch transfer
- Positive Pressure Feeding Bin
- For non-toxic materials in small quantity
- Automation level
- Fully automated
- Batch vs. continuous operation
- Batch / Continuous
- Changeover time
- Adaptable
- CIP/SIP
- Automated CIP integration
- Cleaning method
- Dust-free feeding system
- Energy efficiency
- High efficiency
- Equipment combination diversity
- High modularity
- Production flexibility
- Single or multi-function workshops
- Cross contamination control
- High integrity and tightness
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Production capacity
- Large/Medium/Small
- Compact footprint
- Large-scale or medium/small-scale
- Equipment integrity
- High
- Tightness
- Strong
- Equipment combination diversity
- High
- Adaptability transformation
- Customizable
- Feed/discharge method
- Automatic unpacking / dust-free feeding / vacuum conveying
- Equipment combination
- Highly mechanized / Automatic / Multi-functional
- Production scale
- Large-scale / Medium / Small-scale
- Operational flexibility
- Planned arrangement / Market demand adaptability
- Cross contamination control
- Equipment integrity / Strong tightness
- Isolation technology
- Isolator / Glove box / αβ valve
- Material handling systems
- Automatic unpacking / Dust-free feeding / Vacuum conveying
- Material loading/unloading
- FIBC system / Positive pressure feeding