Vacuum dissolving system for high-viscosity products
Achieve flawless dispersion of high-viscosity substances under vacuum, preventing air inclusions and ensuring optimal product quality in your production line. This versatile system tackles challenges of mixing, homogenizing, and grinding, making it indispensable for operations handling complex formulations.
Disperses and Homogenizes High-Viscosity Products Under Vacuum
The DISPERMAT® SCVA4 from VMA-GETZMANN is a vacuum dissolver engineered to handle high-viscosity products with precision. It features a robust vacuum system that prevents air inclusions, ensuring consistent dispersion and homogenization. Ideal for industries such as paints, cosmetics, and pharmaceuticals, it accommodates container sizes up to 750 liters with a processing capacity of 30 to 600 liters. The integrated scraper system and electric height adjustment enhance process efficiency, while its modular design allows for seamless integration into existing production lines. Energy efficiency is a key feature, with optimized motor control reducing energy consumption. Available in corrosion-resistant materials, the SCVA4 meets industry standards and offers custom configurations, supported by comprehensive engineering assistance for tailored solutions.
Benefits
- Ensures high-quality dispersion by preventing air inclusions in high-viscosity products.
- Improves production efficiency with seamless integration and minimal manual intervention.
- Reduces operational costs through energy-efficient motor optimization.
- Offers flexibility with customizable settings for diverse application needs.
- Enhances safety compliance with TÜV-certified safety features.
- Applications
- Chemistry,Ceramics,Microbiology,Printing inks,Agrochemicals,Construction chemistry,Coatings,Pharmacy and cosmetics,Pigments and additives,Adhesives,Plastics,Paints and varnishes,Electronics
- End products
- Epoxy resins,Porcelain tiles,Architectural coatings,Conductive tapes,Polyethylene insulin pens,Latex primer,Seed treatment granules,Screen printing inks,Inoculating loops,Automotive paints,Pvc pipes,Antibacterial creams,Solvent-based adhesives
- Steps before
- Pre-mixing,Raw material preparation,Homogenization
- Steps after
- Filling,Quality control,Packaging,Coating
- Input ingredients
- high viscosity products,paints and varnishes,pigments,additives,printing inks,chemistry,plastics,construction chemistry,electronics,adhesives,coatings,microbiology,agrochemicals,ceramics
- Output ingredients
- homogeneous distribution,dispersed high viscosity products,mixed and emulsified products
- Market info
- VMA-Getzmann is renowned for manufacturing high-quality dispersing, mixing, and milling equipment, particularly for the chemical, coatings, and inks industries, specializing in engineered-to-order solutions that emphasize innovation, reliability, and technical excellence.
- Power
- 15 – 55 kW
- Capacity
- 30 – 2000 litres
- Speed
- 100 – 2200 rpm
- Torque
- 101 / 148 Nm
- Automation
- PLC-controlled
- Vacuum System
- Yes
- Container Clamping Range
- Ø 44 ‒ 100 cm
- Height Adjustment
- Electric
- Weight
- 1000 kg
- Height Adjustment Control
- Foil Keyboard
- Speed Adjustment
- Infinitely Variable
- Data Recording
- Recording of Process Parameters
- Connectivity
- USB (Wi-Fi,LAN expected in 2022)
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Corrosive resistance (e.g. acids)
- Yes
- Density/particle size
- Adjustable for 50–1000 µm
- Agglomeration risk
- Scraping system
- Machine footprint
- 140 x 375 x 170 cm
- Container capacity
- 75 - 750 litres
- Container clamping range
- Ø 44 ‒ 100 cm
- Container height
- 50 ‒ 130 cm
- Discharge method
- Scraper system
- Control panel type
- Foil keyboard
- Weight
- 1000 kg
- Control panel type
- CN / C / SC / PLC
- Height adjustment
- Electric / Manual
- Stand type
- H4 Compact Stand
- Telescope stand
- Telescopic stand with groove system
- Container compatibility
- 75 - 750 litres
- Discharge method
- Scraper system
- Speed adjustment
- Infinitely variable with rotary pulse encoder
- Accessory integration
- Modular systems compatibility
- Optional features
- LED lighting,PT100 sensor,Liquiphant level switch,sight glasses
- Software integration
- WINDISP© 7