Industrial pug mill mixer
Optimize your material blending and extrusion processes with this versatile pug mill mixer, designed for efficient mixing, feeding, and temperature control to ensure product consistency and quality across a range of demanding applications.
Efficiently Blends and Mixes Industrial Materials
The 12 Series PM Single and PM Twin Pugmill Mixers from The Bonnot Company are designed for industrial material blending, utilizing twin shaft technology with variable pitch knives for enhanced mixing intensity. These mixers are pivotal in processes requiring high-torque operation and precise control. The equipment supports a diverse range of applications, including bulk molding compounds, food products, and rubber processing, ideal for producing durable components like EPDM rubber seals and eco-friendly firelogs.
With the capability to mix solids, powders, and slurries continuously, the mixers ensure seamless integration into existing production lines. Their bolt-through design minimizes maintenance costs, while the adjustable slide gate controls mixing cycles and throughput. The jacketed feed beds facilitate temperature management, enhancing the handling of heat-sensitive materials like guar gum thickeners.
Engineered for rigorous industrial environments, these pugmill mixers also offer integrated controls for automation, adjustable output rates, and optimal alignment with downstream extrusion and processing equipment. Optional customization allows accommodation of specific line layouts and operational needs, ensuring versatility and precision in material processing tasks.
Benefits
- Enhances material consistency through efficient mixing, improving product quality.
- Lowers maintenance costs with easy-to-service bolt-through design.
- Optimizes production flexibility with variable pitch controls tailored to material requirements.
- Protects heat-sensitive ingredients via temperature-controlled jacketed feed beds.
- Seamlessly integrates into existing systems, boosting operational efficiency.
- Applications
- Carbon products,Sealants,Clay,Rubber products,Hydrocolloids,Food products,Laboratory scale materials,Firelogs,Catalysts,Rodenticides,Bulk molding compounds
- End products
- Graphite anodes,Anticoagulant rodent blocks,Terra cotta tiles,Zirconia catalysts,Epdm rubber seals,Compression molded parts,Silicone sealant beads,Eco-friendly firelogs,Lab-scale polymer batches,Snack nutrition bars,Guar gum thickeners
- Steps before
- Batching,Weighing,Pre-mixing,Feeding
- Steps after
- Forming,Extrusion,Cooling,Packaging
- Input ingredients
- bulk molding compounds,carbon material,catalysts,clay,dewatering materials,firelog ingredients,cold forming materials,hydrocolloids,rubber,sealants,rodenticide materials,food ingredients
- Output ingredients
- bulk molding compound extrusions,carbon extrusions,catalyst extrusions,clay extrusions,dewatered extrusions,firelog extrusions,cold formed extrusions,hydrocolloid extrusions,rubber extrusions,sealant extrusions,rodenticide extrusions,food formed extrusions
- Market info
- The Bonnot Company is known for its expertise in manufacturing industrial extruders and cutting equipment, specializing in engineered-to-order solutions for various industries, including food, chemical, and ceramic sectors, with a reputation for quality and innovation.
- Shaft Design
- Bolt Through Variable Pitch Pug Knives
- Motor
- High Torque Motor
- Bearing
- Outboard Bearing
- Output
- ~4000 lbs/hour
- Adjustable Features
- Adjustable Slide Gate
- Integration
- Integrated Controls Available
- Custom Features
- Custom Bases and Orientation
- Temperature Management
- Jacketed Feed Beds
- Mixing Mechanism
- Twin Shaft
- Residence Time Control
- Variable Pitch Knives
- Mix Cycle Control
- Adjustable Slide Gate
- Maintenance
- Bolt Through Design
- Temperature Management
- Jacketed Feed Beds
- Automation Level
- Integrated Controls
- Output Rate Control
- Automatically Variable
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Footprint
- Customizable
- Twin Shaft Design
- Yes
- Variable Pitch Pug Knives
- Yes
- Adjustable Slide Gate
- Yes
- Jacketed Feed Beds
- Optional
- Custom Bases and Orientation
- Available
- Output Capacity
- ~4000lbs/hour
- Maintenance Design
- Bolt Through
- Knife pitch
- Variable pitch knives
- Maintenance
- Bolt through design for cost-effective maintenance
- Slide gate adjustability
- Adjustable slide gate for mix cycle control
- Base customization
- Custom bases and orientation available
- Temperature management
- Jacketed feed beds