Heavy duty lump breaker for coarse and pre-grinding
Achieve consistent particle size reduction with this heavy-duty solution, ideal for breaking down large, dense lumps into manageable pieces for further processing in food, pharmaceutical, and chemical production lines.
Reduces and Grinds Large Material Lumps
The KEK Kibbler Mill by Kemutec is a versatile machine designed for demanding size reduction tasks, addressing the needs of the food, pharmaceutical, and chemical sectors. Its heavy-duty construction effectively processes and reduces large material lumps using a combination of impact, crushing, cutting, and abrasion. Operating at slow speeds with significant torque, it enables efficient deagglomeration, pre-breaking, and coarse grinding, producing uniform particle sizes ranging from 2-3 mm. Ideal for applications like chocolate shavings, biscuit crumbs, and API processing, this equipment can handle throughputs of up to 90 tonnes per hour. The mill’s cantilever shaft design enhances hygiene and simplifies maintenance, allowing rapid screen changes. Customizable options include cantilever designs, various feed components, and drive configurations to meet specific production requirements. Built with robust materials, it offers low noise operation and minimal heat generation, ensuring compliance with industry standards while maintaining energy efficiency.
Benefits
- Ensures consistent product quality by achieving uniform particle sizes.
- Enhances operational efficiency with quick screen changes and easy cleaning access.
- Reduces processing time with high capacity throughput up to 90 tonnes per hour.
- Increases hygiene standards through cantilever design with minimal dust contamination.
- Lowers noise levels and energy consumption during size reduction operations.
- Applications
- Cookies,Biscuits,Fine chemicals,Pet food,Food ingredients,Popcorn,Chocolate,Pharmaceuticals
- End products
- Detergent powders,Cookie crumbles,Active pharmaceutical ingredients (apis),Pet food kibble,Biscuit crumbs,Spices,Excipients,Popped sorghum,Chocolate shavings
- Steps before
- Bulk Bag Discharge,Sack-Tip Opening
- Steps after
- Fine Grinding,Melting,Inclusion in Cereal Bars,Packaging
- Input ingredients
- large lumps of material,soft to medium-hard agglomerates,medium or hard material,bulk bag discharge,sack-tip opening station,biscuits,cookies,chocolate,popcorn
- Output ingredients
- milled particle size 2-3mm,deagglomerated material,pre-ground material,smaller gratings of chocolate,popcorn reduced size,biscuit sprinkles
- Market info
- Kemutec is known for its expertise in manufacturing industrial powder processing equipment, including sifters, mills, and mixers, tailored to meet specific customer needs. They are reputed for delivering high-quality, reliable engineered-to-order solutions.
- Size Reduction Range
- 150 mm to 2-3 mm
- Grinding screen sizes
- 30 mm to 3 mm
- Speed
- Gentle speed
- Torque
- High torque
- Noise Level
- Low
- Material Classification
- Built-in screen
- Milled Particle Size
- 2-3 mm
- Design
- Cantilever shaft
- Non-drive End Access
- Easy access door
- Customization
- Fully customisable
- Capacity Range
- Pilot plant to 90 tonnes/hour
- Working Mechanism
- Impact,crushing,cutting,abrasion
- Screen Classification
- Built-in for consistent particle size
- Batch vs Continuous Operation
- Standalone or integrated operation
- Automation Level
- Manual / PLC-controlled
- Changeover Time
- Quick screen changes
- Cleaning Method
- Easy access for manual cleaning
- Cantilever Beater Design
- For maximum hygiene and easy cleaning
- Abrasion resistance
- Yes
- Biological compatibility
- Food-grade materials
- Corrosive resistance (e.g. acids)
- Stainless steel construction
- Cleanability
- Easy access doors for cleaning
- Density/particle size
- 0.5–2.5 g/cm³ / 2–3 mm
- Discharge method
- Built-in screen classification
- Feed method
- Cantilever grinding beaters
- Cantilever shaft design
- Available for maximum hygiene
- Easy access doors
- Hinged for cleaning and maintenance