Vertical vacuum dryer and mixing reactor
Achieve precise control over drying and mixing processes with a versatile unit designed for variable filling levels, ensuring optimal conditions for both solid and liquid products.
Dries, Mixes, and Reacts Various Materials
The 3-in-1 Vertical Vacuum Dryer and Mixing Reactor from amixon® is a versatile unit designed to handle drying, mixing, and reaction tasks within a compact footprint. Its spiral mixing blade initiates a three-dimensional flow, providing uniform and gentle processing for materials ranging from moist powders to viscous pastes. This equipment is ideal for industries such as pharmaceuticals, chemicals, and food processing, producing end-products like protein powders, wet baby formula, and ceramic slurry. With the capability to be customized for compliance with FDA and 3-A Sanitary Standards, it ensures operational safety and regulatory alignment. The equipment operates under vacuum or pressure-tight conditions and offers variable filling levels, integrating seamlessly into your production process with minimized energy consumption. Steam, thermal oil, or water heating options allow for precise temperature control across the mixing vessel, arms, and spiral blade. For those requiring a clean processing environment, the amixon® solution meets stringent sanitation and surface finish standards, with options for CIP (Clean-In-Place) systems to facilitate quick and thorough cleaning. Ideal for batch or continuous operations, this single-shaft mixer dryer is engineered for high-speed throughput while maintaining exceptional drying and mixing quality.
Benefits
- Enhances production efficiency by combining drying, mixing, and reacting in one unit.
- Reduces energy consumption with optimized heating and variable speed options.
- Maintains high product quality with gentle processing and precise moisture control.
- Meets industry regulatory standards, ensuring compliance with FDA and sanitary requirements.
- Facilitates easy cleaning and maintenance with CIP-ready design.
- Applications
- Food,Powder metallurgy,Feed,Nutritional supplements,Infant formula,Fine ceramics,Plant-based food,Chemical industry,Hygiene and cosmetics,3d printing,Herbs,Household detergents,Spices,Plastics,Pharmaceuticals
- End products
- Protein powders,Wet baby formula,Plant-based meat emulsions,Ceramic slurry,Pvc compound granules,Cough syrups,Facial creams,Liquid detergent concentrates,Herbal extracts,Adhesive gels,Spice mixes,Vitamin supplement tablets,Metal powders for additive manufacturing
- Steps before
- Purification,Grinding,Emulsification,Moistening
- Steps after
- Drying,Deagglomeration,Sterilization,Packing,Coating
- Input ingredients
- dry materials,moist materials,viscous materials,moist powder,wet suspensions,liquids,paste,dough
- Output ingredients
- dried materials,deagglomerated materials
- Market info
- Amixon is renowned for designing and manufacturing high-quality mixing equipment, including powder mixers and vacuum dryers, for various industries such as food, pharmaceuticals, and chemicals, with a focus on precision, hygiene, and innovative mixing solutions.
- Mixing mechanism
- Spiral mixing blade
- Flow type
- Three-dimensional
- Temperature control
- Fully controlled
- Heating source
- Steam / thermal oil / water
- Pressure capacity
- Vacuum and pressure tight
- Space requirement
- Very small space
- Mixing device position
- Top driven
- High speed cutting rotors
- Optional
- Material type compatibility
- Dry,moist,viscous
- Design compliance
- FDA and 3-A Sanitary Standards
- Shaft and arms design
- Jacketed and heated
- Working mechanism
- Three-dimensional spiral flow
- Integrated steps
- Mixing,drying,deagglomeration
- CIP/SIP
- CIP suitable
- Batch vs. continuous operation
- Batch
- Filling levels
- Variable
- Heat resistance
- Thermal oil,steam,water capable
- Sterility
- FDA and 3-A Sanitary Standards compliant
- Viscous materials
- Yes
- Moisture level
- Compatible with dry,moist,and viscous materials
- Deagglomeration capability
- Yes,with optional rotors
- Corrosive resistance
- Possible,depending on design
- Agglomeration risk
- High-speed cutting rotors available for deagglomeration
- Machine footprint
- Compact
- Tank shape
- Vertical cone
- Feed method
- Top feeding
- Discharge method
- Bottom discharge
- Temperature control
- Steam,thermal oil,or water
- Heating jacket
- Yes,jacketed and heated
- Spiral mixing blade
- Three-dimensional flow
- Customization for FDA compliance
- Yes
- Customization for 3-A Sanitary Standards
- Yes
- Spiral blade customization
- Jacketed and heated
- Mixing vessel heating options
- Steam,thermal oil,water
- Integration of high speed cutting rotors
- If required for deagglomeration
- Shaft design
- Top-driven single-shaft