Tablet pressing system for solid chemicals and cosmetic products
Optimize your tableting process for diverse solid products with reliable compression and forming capabilities, ensuring consistent quality and high-speed production efficiency.
Compresses and Forms Solid and Granular Tablets
The PREXIMA series from IMA Group represents a robust solution for high-speed, continuous tablet production across pharmaceutical, chemical, and cosmetic industries. Engineered for precision, these tablet presses utilize interchangeable die tables and tooling to accommodate diverse tablet shapes and sizes, including complex bilayer formations. Featuring advanced isolation with special seals, the equipment minimizes contamination risks while maintaining optimal performance, delivering pre-compression and main compression forces up to 100 kN. Its high-yield motorization minimizes heat, enhancing efficiency without external cooling devices. The series includes models with output capabilities of up to 21,000 tablets per minute, designed for easy integration into existing production lines. PREXIMA’s user-friendly design incorporates a strategic HMI for enhanced operator efficiency and streamlined maintenance processes. It ensures compliance with industry standards, offering customization options tailored to specific material requirements in demanding operational environments.
Benefits
- Enhances production efficiency by accommodating multiple tablet sizes and shapes with quick tooling changes.
- Ensures consistent tablet quality with robust compression up to 100 kN.
- Minimizes maintenance downtime through optimized lubrication and efficient design.
- Achieves low operational noise, improving workplace conditions.
- Facilitates seamless integration into production lines with compact footprint and in-line connectivity.
- Applications
- Solid chemicals,Cosmetic products,Pharmaceutical tablets
- End products
- Ibuprofen tablets,Detergent tablets,Vitamin c tablets,Antacid tablets,Dishwasher tablets,Face powders,Chemical absorbent tablets,Calcium supplements,Pharmaceutical caplets,Bath bombs,Effervescent tablets,Fertilizer tablets,Aspirin tablets,Paracetamol tablets,Blush powders
- Steps before
- Formulation,Blending,Granulation
- Steps after
- Inspection,Packaging,Cartoning
- Input ingredients
- solid chemicals,cosmetic products
- Output ingredients
- tablets,bilayer tablets
- Market info
- IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.
- Die type
- IMA 32DBBBIMA 8IMA 32 T
- Tool type
- IMA 32DBIMA 8IMA 32 T
- Maximum tablet diameter (mm)
- 39 / 25 / 16 / 13
- Number of press stations
- 18 / 27 / 33 / 41 / 55 / 20
- Maximum output (tbl/min)
- 1,620 / 3,240 / 3,960 / 4,920 / 6,600 / 1,800 / 1,620
- Maximum speed (rpm)
- 90 / 120
- Maximum die filling (mm)
- 24 / 19 / 40
- Maximum tablet thickness (mm)
- 1.5-12 / 1.5-10 / 20
- Maximum pre-compression force (kN)
- 100
- Maximum compaction force (kN)
- 100
- Electrical power requirement (kW)
- 14 / 27
- Standard voltage
- 400V (+/- 10%) 50-60 Hz
- Automation level
- Manual / PLC / SCADA
- Batch vs. continuous operation
- Batch / Inline Continuous
- Cleaning method
- CIP / Manual
- Noise level
- <75 dB
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Tablet shape adaptability
- Multiple shapes
- Die table interchangeability
- Yes
- Noise level
- < 75 dB
- Compression tooling replacement
- Easy to replace
- Transport system
- Compact and efficient
- Panel type
- Sound-proof panels
- Installation type
- Standalone or inline
- HMI type
- MAX new corporate HMI
- Tablet shape customization
- Wide range of tablet shapes and dimensions
- Compression tooling
- Interchangeable tooling for different tablet sizes
- Die table configuration
- Interchangeable die table for best configuration
- Bilayer tablet capability
- Available on PREXIMA 800 and 800T
- HMI type
- MAX new corporate HMI
- Installation options
- Stand alone or in-line connection
- Transport system configuration
- Conveyed to same exit chute for compact footprint