Vibrating tumbler screener for dry and wet screening

Achieve efficient dry and wet material separation with a high-capacity screener designed for precise fractionating and de-dusting. Ideal for continuous operations where maximizing throughput and maintaining product quality are critical.

Separates and Screens Dry and Wet Materials

The GKM Vibrating Tumbler Screener from Kemutec is designed to deliver high-efficiency material separation in both dry and wet conditions. Utilizing precise vibration technology to create a 3D elliptical movement, this screener excels in applications such as fractionating aluminum powder and PVC resin granules or screening performance materials like thermoplastic pellets. With the capability to screen up to 4 fractions simultaneously, it handles feed rates ranging from 10 kg/h to 10 t/h. This screener integrates seamlessly into your production line with its modular and multi-deck configuration, optimizing space and process flow. Its low power consumption and adjustable retention time contribute to operational efficiency. Constructed from stainless steel, it is available in various finishes, ensuring compatibility with food and pharmaceutical applications and compliance with GMP and FDA standards. The GKM’s easy dismantling and cleaning features, along with optional quick-clamp systems, minimize downtime and maintenance costs, offering a reliable solution for continuous high-speed operations.

Benefits

  • Enhances product quality and consistency with high-precision screening.
  • Supports diverse material processing, reducing the need for multiple machines.
  • Lowers operational costs with efficient energy usage and minimal maintenance requirements.
  • Increases production flexibility through modular and adjustable design.
  • Complies with stringent industry standards for food and pharmaceutical safety.

General


Applications
Food,Metals,Performance materials,Chemical products,Liquid products,Dry powders,Plastics,Granular products,Recycling
End products
Aluminum powder,Detergent powder,Shredded plastic,Corn starch,Paint suspensions,Liquid silicone,Copper granules,Powdered sugar,Wheat flour,Pvc resin granules,Thermoplastic pellets,Pet flakes,Hdpe granules,Pharmaceutical excipients
Steps before
Grinding,Milling,Mixing,Blending
Steps after
Fractionating,De-dusting,Screening,Packing
Input ingredients
dry powders,granular products,wet products,chemical products,liquid products,food materials,metals
Output ingredients
fractionated materials,screened powders,graded granular products,separated particles,processed chemical materials
Market info
Kemutec is known for its expertise in manufacturing industrial powder processing equipment, including sifters, mills, and mixers, tailored to meet specific customer needs. They are reputed for delivering high-quality, reliable engineered-to-order solutions.

Technical Specifications


Screening efficiency
Extremely high
Mesh size
20 microns - 20 mm
Screen decks
1 to 3 decks
Fractions
Up to 4 simultaneously
Feed rates
10 kg/h to 10 t/h
Particle feed size
1 micron to 20 mm
Acceleration
3 - 6 g
Amplitude
3 - 6 mm
Motor power
0.19 - 2.75 kW
Speed range
1500/3000 min-1 at 50Hz
Screen surface area
0.11 to 1.45 m²

Operating Characteristics


Working mechanism
3D elliptical movement
Integrated steps
Control screening,fractionating,de-dusting
Modular design
Yes
Automation level
Manual / PLC
Cleaning method
Easy to dismantle and clean
Batch vs. continuous operation
Batch and inline
Mesh change speed
Fast re-meshing on-site
Screen decks
1 to 3 decks

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
FDA compliant
Cleanability
Easy to clean
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
200–10000 grams/liter

Product type Characteristics


Screening type
Dry / Wet
Material form
Powdered / Granular
Industry suitability
Food / Chemical / Performance Materials
Material size
1 micron to 20 mm

Physical Characteristics


Machine footprint
Varies by model,e.g.,450–1500 mm diameter
Screen decks
1 – 3 decks per machine
Screening surface
0.11 – 1.45 m²
Discharge method
Multiple fractions
Up to 4 fractions simultaneously
Control panel type
PLC-controlled
Material
304,316L,430 Stainless steel
Surface finish
Glazed,painted,brushed,polished
Screen movement
Three-dimensional
Amplitude
3 – 6 mm
Model sizes
KTS-V450,KTS-V600,KTS-V800,KTS-V900,KTS-V1200,KTS-V1500

Custom Options


Mesh size options
20 microns to 20 mm
No. of screen decks
1 to 3 per machine
Model sizes
450 – 1500 mm diameter
Material options
304,316L or 430 Stainless steel
Screen insert options
Metal detectable,abrasion-resistant
Screen frames
Glued in mesh cloth or twin-clamp rings
Mobile design
Available
Vibration options
Adjustable retention time,speed and amplitude
Certifications
FDA and GMP compliant
Anti-blinding systems
Rubber balls,Slider rings,Ultrasonic
Surface finish options
Glazed,painted,brushed,polished,ViwateQ
Screen movement
Three-dimensional,set to product