Extraction plant for natural essences and active ingredients
Optimize your extraction processes with a versatile system designed to handle a wide range of raw materials, ensuring high-purity essences and active ingredients while reducing solvent usage and energy consumption.
Extracts and Processes Oils, Colorants, and Solvents
The DEVEX Industrial Extraction Plant offers cutting-edge solutions for processing essential oils, natural colorants, and herbal extracts across the food, pharmaceutical, and chemical industries. Utilizing advanced techniques like percolation, maceration, and liquid-liquid extraction, this system efficiently handles both liquid and solid products in batch, continuous, and multi-stage operations. With processing capacities adaptable to pilot and large-scale applications, the plant integrates seamlessly into existing lines and is optimized for high throughput and resource conservation.
The system is engineered with state-of-the-art automation features, including PLC control and remote monitoring, ensuring precision and reducing energy consumption by 20%. Constructed from materials like stainless steel, it offers excellent corrosion resistance and complies with GMP and FDA standards, making it ideal for sensitive applications. Maintenance is streamlined with integrated CIP systems, and DEVEX provides customization options and engineering support to tailor the plant to your specific operational needs.
Benefits
- Enhances product purity and yield through efficient extraction processes.
- Lowers operational costs with minimized solvent usage and energy-efficient design.
- Offers versatility, handling diverse materials from essential oils to powdered products.
- Supports scalable operations from pilot to large-scale production, accommodating growth.
- Ensures compliance with industry standards, meeting GMP and FDA requirements.
- Applications
- Flavours,Extracts,Food industry,Chemical industry,Dry products,Cold brew,Solvents,Concentrates,Distillates,Instant coffee,Pharmaceutical industry
- End products
- Natural colorants,Powdered milk,Aroma concentrates,Freeze-dried instant coffee,Vanilla extract,Decaffeinated coffee,Cold brew coffee concentrate,Herbal extracts,Alcohol distillates,Pharmaceutical tinctures,Cleaning solvents,Essential oils
- Steps before
- Raw Material Preparation,Grinding,Mixing,Homogenization
- Steps after
- Evaporation,Drying,Distillation,Packaging
- Input ingredients
- natural raw materials,solvents,waste streams
- Output ingredients
- valuable essences,colourings,flavours,active ingredients,extracts,concentrates,distillates,secondary materials
- Market info
- DEVEX is known for engineering and manufacturing industrial ETO equipment, specializing in dehydration, vacuum, and extraction technologies for sectors like food, pharmaceuticals, and chemicals, with a reputation for customized solutions and innovative processes.
- Operation Mode
- Batch / Continuous
- Process Integration
- Percolation,Maceration,Liquid-Liquid Extraction
- Measurement Technology
- Latest integrated technology
- Extraction Types
- Agitator,Belt,Screw,Carousel Extractors
- Raw Materials Processed
- 300+
- Solvent Usage
- Minimised
- Plant Scale
- Pilot to Large-scale
- Working mechanism
- Batch / Continuous
- Integrated steps
- Percolation,Maceration,Liquid-liquid extraction
- Batch vs continuous operation
- Batch / Continuous
- Automation level
- Manual / PLC
- Cleaning method
- CIP / Manual
- Energy efficiency
- Resource-saving plant
- Use of solvents
- Minimized
- Extract drainage
- Vacuum in batch extraction
- Material handling
- 300+ different raw materials and solvents
- Process control
- Latest measurement technology
- Machine footprint
- 1x1m³,2x2m³,4x4m³
- Tank size
- 1x1m³ to 4x4m³
- Feed/discharge method
- Automatic raw material filling
- Control panel type
- PLC-controlled
- Control panel type
- HMI / Touchscreen / PLC
- Integration possibilities
- Evaporation and Drying Systems
- Plant operation mode
- Batch / Continuous
- Extraction technology
- Percolation / Maceration / Liquid-liquid Extraction
- Extractor type
- Agitator / Belt / Screw / Carousel Extractors
- System scale
- Pilot to Large-scale Production
- Solvent usage
- Minimized by Integrated Percolation
- Resource-saving design
- Sustainable and Cost-effective